Page 62 - MTW November 2022 Digital Magazine_R1

TECH INNOVATION

Taking the bull by the horns

Automatic
system ensures timely
lubrication with a
completely safe and
neat work. No fire
incidents take place since
heating is not used. The
Automatic Spray system
with Mobil OGL retains
the sustainability in
motion with productivity
enhancement, human
protection and
environmental care.

The problem if the lubrication cycle is missed, it will spraying system with specialized nozzles.
Industrial applications, where the create a high probability of damage to This uniform layer of film is created on
machine is equipped with a large Bull the gear teeth. After some time, these the entire teeth, ensuring proper, effective
Gear, do pose challenges in operation compounds get solidified and create more lubrication. The high load carrying
and maintenance. This is due to the noise. So it has to be removed by metallic capability of Mobil OGL protects gear
heavy load and the frequent shock load brush. This is a hectic and tedious work teeth from pitting, scuffing and abrasion
experienced while the machine is in for maintenance. In case any breakdown marks. This in turn improves the life of
operation. Due to large size, around 4-5 occurs to the Bull Gear, removing the the gear teeth, and reduces chances of
meters in diameter, the bigger challenge large Gear is a difficult task. Repairing by teeth damage when the machine is in
is lubrication. These large bull gears are a highly skilled vendor will take a lot of operation.
continuously facing scuffing, pitting and time. This results in machine downtime The Spay system supplied by Sanjay
abrasion. Therefore, a normal lubricant which entails huge loss to the company. Tools is already being used in Industries
cannot protect the teeth from wear. for more than six years successfully. Case
The compounds mostly used in The panacea studies prove that the life of the gear has
Industries for protecting teeth have In order to eliminate such situations, doubled as compared to use of regular
several limitations and issues. These Sanjay Tools has come up with a solution lubrication, with a reduction in wear,
compounds which are highly sticky and for Bull Gear Lubrication. Sanjay Tools noise and vibration to the extent of 40-
mixed with solid additives cannot be used team has developed an Automatic Spray 60 %. Automatic system ensures timely
through any system and again cannot be lubrication system with a Special Mobil lubrication with a completely safe and
used directly. It has to be heated through Open Gear Lubricant. Mobil OGL is a neat work. No fire incidents take place
using fire and has to be manually poured solid-free High performance synthetic since heating is not used. The Automatic
into the Gear teeth. Fire will attract fire technology oil with high viscosity. OGL Spray system with Mobil OGL retains the
incident, and due to manual pouring, has got anextremely high level of strength sustainability in motion with productivity
there is no safety ensured for the operator and its film is created on Bull Gear teeth enhancement, human protection and
as the machine is in operation. Again, in a fine particle form atomized through environmental care.

56 MACHINE TOOLS WORLD NOVEMBER 2022 www.mtwmag.com