Page 48 - YG 2019
P. 48

Y03G / YI3G SERIES                                                                                                     Y03I / YI3I SERIES

                                                                                     Y03H / YI3H SERIES                                                                                                     Y03J / YI3J SERIES


               i-DREAM DRILL INSERTS & HOLDERS                                                                                        i-DREAM DRILL INSERTS & HOLDERS

               - Features of                        Inserts      - Features of                        Holders                         - Features of                        Inserts      - Features of                        Holders
               ▶ Secure and accurate seating resulting in accurate repeatability and   ▶ Special Alloy Steels that maintains its hardness and toughness   ▶ Secure and accurate seating resulting in accurate repeatability and   ▶ Special Alloy Steels that maintains its hardness and toughness
                 concentricity.                                    under high temperatures with generous coolant holes for effective    concentricity.                                   under high temperatures with generous coolant holes for effective
               i-Dream Drill General                               coolant flow.                                                      i-Dream Drill General                              coolant flow.
               ▶ For most steel materials                        ▶ Innovative surface treatment that improves wear resistance and     ▶ For most steel materials                        ▶ Innovative surface treatment that improves wear resistance and
               i-Dream Drill INOX                                  reduces corrosion.                                                 i-Dream Drill INOX                                 reduces corrosion.
               ▶ For tough, ductile materials and stainless steels  ▶ High Performance flute design allowing maximum chip evacuation   ▶ For tough, ductile materials and stainless steels  ▶ High Performance flute design allowing maximum chip evacuation
               ▶ Light, sharp cutting edge                         and minimum interference.                                          ▶ Light, sharp cutting edge                        and minimum interference.
               ▶ Minimize cutting forces                                                                                              ▶ Minimize cutting forces
               ▶ Reduce built-up edge                                                                                                 ▶ Reduce built-up edge









                cutting conditions : p.50~51                                                                                           cutting conditions : p.50~51
                                                                                                           Unit : Inch                                                                                                           Unit : Inch
                Series  Insert EDP No.  Insert O.D.            Diameter  Shank  Shank  Flange  Drilling   Overall   Torx              Series  Insert EDP No.  Insert O.D.            Diameter  Shank  Shank  Flange  Drilling   Overall   Torx
                                                                                                                                                                               Holder
                                                        Holder
                Range  TiAlN   TiCN       h7      Length  EDP No.       Dia.  Length  Dia.   Depth  Length  Screw                     Range   TiAlN  TiCN        h7     Length  EDP No.       Dia.  Length   Dia.  Depth  Length  Screw
                (mm)  General  INOX   dec.  inch / mm            HD     SD     L2      FD     L1    L3 Ref.  No.                       (mm)  General  INOX   dec.  inch / mm           HD     SD      L2     FD      L1    L3 Ref.  No.
                     Y03G01 YI3G01   .9449  24.00    3D   ZG0301                           2-53/64  6-1/2                                   Y03I01  YI3I01 1.1024   28.00    3D   ZI0301                          3-5/16    7
                                                    5D   ZG0501 .9213  1-1/4  2-3/8  1-15/32 4-23/32 8-25/64                                                              5D   ZI0501 1.0748  1-1/4  2-3/8  1-15/32 5-33/64 9-15/64
                     Y03G02 YI3G02   .9531  61/64    7D   ZG0701                           6-39/64 10-9/32  TG2425                          Y03I02  YI3I02  1.1094  1-7/64    7D   ZI0701                         7-23/32 11-7/16  TI2829
                                                                                           2-57/64 6-17/32
                                                                                                                                                                                                                  3-23/64 7-1/16
                 G   Y03G03 YI3G03   .9646  24.50   3D   ZG0302       1-1/4   2-3/8  1-15/32 4-53/64 8-15/32                            I   Y03I03  YI3I03  1.1220   28.50    3D   ZI0302    1-1/4  2-3/8  1-15/32 5-39/64 9-5/16
                                                                                                                                                                          5D
                     Y03G04 YI3G04   .9688  31/32   5D
                                                       ZG0502 .9409
                                                                                                                                                                              ZI0502 1.0945
                                                                                                                                        to
               Ø24.00  Y03G05 YI3G05   .9724  24.70   7D   ZG0702                           6-3/4  10-25/64                           Ø28.00  Y03I04  YI3I04  1.1250   1-1/8    7D   ZI0702                       7-55/64 11-9/16
                 to  Y03G06 YI3G06   .9843  63/64    3D   ZG0303                           2-61/64 6-39/64                            Ø29.99                              3D   ZI0303                             3-27/64 7-3/16
               Ø25.99                               5D   ZG0503 .9606  1-1/4  2-3/8  1-15/32 4-59/64 8-37/64                                Y03I05  YI3I05  1.1417   29.00    5D   ZI0503 1.1142  1-1/4  2-3/8  1-15/32 5-45/64 9-15/32
                     Y03G07 YI3G07  1.0000    1     7D   ZG0703                            6-57/64 10-35/64                           7.7mm  Y03I06  YI3I06  1.1562  1-5/32    7D   ZI0703                        7-63/64 11-3/4
               6.5mm                                                                                                                   Thick                                                                                     TI2930
                Thick  Y03G08 YI3G08  1.0039  25.50    3D   ZG0304                          3-1/64 6-47/64  TG2526                          Y03I07  YI3I07  1.1614   29.50    3D   ZI0304                         3-31/64 7-7/32
                     Y03G09 YI3G09  1.0106  25.67                                                                                                                         5D   ZI0504 1.1339  1-1/4  2-3/8  1-15/32 5-13/16 9-35/64
                     Y03G10 YI3G10  1.0118  25.70    5D   ZG0504 .9803  1-1/4  2-3/8  1-15/32 5-1/64 8-47/64                                Y03I08  YI3I08  1.1719  1-11/64    7D   ZI0704                         8-1/8  11-7/8
                     Y03G11 YI3G11  1.0156  1-1/64    7D   ZG0704                           7-1/32  10-3/4                                                                3D   ZJ0301                             3-35/64 7-21/64
                                                                                                                                            Y03J01  YI3J01  1.1811  30.00
                     Y03H01 YI3H01 1.0236  26.00    3D   ZH0301                             3-5/64  6-3/4                                                                 5D   ZJ0501 1.1535  1-1/4  2-3/8  1-15/32 5-29/32 9-45/64
                                                    5D   ZH0501 1.0000  1-1/4  2-3/8  1-15/32  5-1/8  8-51/64                               Y03J02  YI3J02  1.1875  1-3/16    7D   ZJ0701                         8-17/64 12-1/16
                     Y03H02 YI3H02  1.0312  1-1/32    7D   ZH0701                          7-11/64 10-27/32                             J   Y03J03  YI3J03 1.2008    30.50   3D   ZJ0302                          3-39/64  7-3/8  TJ2831
                 H   Y03H03 YI3H03  1.0433  26.50   3D   ZH0302                             3-1/8  6-51/64  TH2627                    Ø30.00  Y03J04  YI3J04  1.2031  1-13/64   5D   ZJ0502 1.1732  1-1/4  2-3/8  1-15/32  6       9-25/32
               Ø26.00  Y03H04 YI3H04  1.0469  1-3/64   5D   ZH0502 1.0197  1-1/4  2-3/8  1-15/32 5- 7/32  8-7/8                         to  Y03J05  YI3J05  1.2188  1-7/32   7D   ZJ0702                          8-13/32 12-11/64
                 to  Y03H05 YI3H05  1.0625  1-1/16   7D   ZH0702                           7-19/64 10-31/32                           Ø31.99                              3D   ZJ0303                             3-21/32 7-13/32
               Ø27.99                               3D   ZH0303                             3-3/16  6-7/8                                   Y03J06  YI3J06 1.2205   31.00   5D   ZJ0503 1.1929  1-1/4  2-3/8  1-15/32 6-7/64 9-55/64
                     Y03H06 YI3H06 1.0630  27.00   5D   ZH0503 1.0394  1-1/4  2-3/8  1-15/32 5-5/16   9                                8mm                                7D   ZJ0703                             8-35/64 12-19/64
                                                                                                                                       Thick
               7.1mm                                                                                                                                                                                                             TJ3132
                Thick                               7D   ZH0703                             7-7/16  11-1/8  TH2728                          Y03J07  YI3J07 1.2402   31.50    3D   ZJ0304                          3-23/32 7-17/32
                     Y03H07 YI3H07  1.0827  27.50    3D   ZH0304                            3-1/4  6-29/32                                                                5D   ZJ0504 1.2126  1-1/4  2-3/8  1-15/32 6-13/64 10-1/64
                                                    5D   ZH0504 1.0591  1-1/4  2-3/8  1-15/32 5-13/32 9-5/64                                Y03J08  YI3J08  1.2500  1-1/4    7D   ZJ0704                          8-11/16 12-31/64
                     Y03H08 YI3H08  1.0938  1-3/32
                                                    7D   ZH0704                            7-37/64 11-15/64
                                                                                                  ◎ : Excellent     ◯ : Good                                                                                            ◎ : Excellent     ◯ : Good
                                                   P                                  M        K          N                                                              P                                  M        K           N
                     Non-                                                                                                                  Non-
                    alloyed                                                                                                                alloyed
                    Steels,   Carbon Steels  Alloy Steels  High Alloyed steels  Structural Steels  Tool Steels  Stainless  Cast lron  Aluminum  Copper   Steels,   Carbon Steels  Alloy Steels  High Alloyed steels  Structural Steels  Tool Steels  Stainless  Cast lron  Aluminum  Copper
                     Free                                                            Steels                 Alloys                         Free                                                            Steels                  Alloys
                    Machining                                                                                                             Machining
                     Steels                                                                                                                Steels
                    ~HRc24 ~HRc28  HRc28~  ~HRc28 HRc28~ ~HRc37 HRc37~  ~HRc24  HRc24~  ~HRc13  HRc13~ ~HRc28 ~HRc19 HRc19~  ~HRc8  ~HB110  ~HRc24 ~HRc28  HRc28~  ~HRc28 HRc28~ ~HRc37 HRc37~  ~HRc24  HRc24~  ~HRc13  HRc13~ ~HRc28 ~HRc19 HRc19~  ~HRc8  ~HB110
                    (~HB250) (~HB275) (HB275~) (~HB275) (HB275~) (~HB350) (HB350~) (~HB250) (HB250~) (~HB200) (HB200~) (~HB275) (~HB220) (HB220~) (~HB180)  (~HB250) (~HB275) (HB275~) (~HB275) (HB275~) (~HB350) (HB350~) (~HB250) (HB250~) (~HB200) (HB200~) (~HB275) (~HB220) (HB220~) (~HB180)
               Y03 ✽  ◎    ◎     ◎     ◎     ◎     ◎    ◎     ◎     ◎     ◎     ◎          ◎     ◎                                   Y03 ✽  ◎     ◎    ◎     ◎     ◎     ◎     ◎     ◎     ◎    ◎     ◎           ◎     ◎
               YI3 ✽  ◯    ◯           ◯                      ◯           ◯           ◎                ◯     ◯                        YI3 ✽  ◯    ◯          ◯                       ◯          ◯           ◎                 ◯    ◯
               48   •  phone:+1-800-765-8665,  Technical Support : 888-868-5988,  www.yg1usa.com                                                          phone:+1-800-765-8665,  Technical Support : 888-868-5988,  www.yg1usa.com  •  49
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