Page 45 - BE Mech Curriculum and Syllabus - R2017 - REC
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Department of MECH | REC

                  To understand the construction, working principle of standard machine tools such as centre lathe also
                    Special purpose lathes like capstan, turret, single and multiple spindle lathes.
                  To know the construction, working principle of reciprocating special machine tools such as shaper,
                    slotter and also milling machines.
                  To know the principles, types and applications of grinding and broaching processes.
                  To  understand  the  constructional  details, special  features  of  NC,  CNC  machine  tools  and  various
                    types of programming for CNC machines.

             UNIT I        THEORY OF METAL CUTTING                                                                   9
             Mechanics of chip formation, single point cutting tool, forces in machining, Types of chip, cutting tools  –
             nomenclature, orthogonal metal cutting, thermal aspects, cutting tool materials, tool wear, tool life, surface
             finish, cutting fluids and Machinability.
             UNIT II       TURNING MACHNES                                                                     9
             Centre lathe, constructional features, specification mechanisms, operations – taper turning methods, thread
             cutting methods, special attachments, machining time and power estimation. Capstan and turret lathes- tool
             layout – Multi spindle automatic lathes.

             UNIT III      RECIPROCATING MACHINES, MILLING AND GEAR CUTTING                                    9
             Shaper  &  slotter,  –  Construction  -  Types  of  operations.  Types  of  drilling  machines  –Various  operations
             performed in drilling machines. Drilling, reaming, boring and Tapping operations.  Milling operations- types
             of milling cutter. Gear cutting – forming and generation principle and construction of gear milling, hobbing
             and gear shaping processes –finishing of gears.

              UNIT IV      ABRASIVE PROCESSES AND BROACHING                                                          9
             Abrasive  processes:  grinding  wheel  –  specifications  and  selection,  types  of  grinding  process–  cylindrical
             grinding,  surface  grinding,  centreless  grinding  and  concepts  of  surface  integrity.  Truing  and  dressing  of
             grinding  wheel  -  broaching  machines:  broach construction  -  push,  pull,  surface  and  continuous  broaching
             machines. Broaching tool nomenclature and types.

             UNIT V        CNC MACHINING                                                                             9
             Numerical  Control  (NC)  machine  tools  –  CNC  types,  constructional  details,  special  features,  machining
             centre – Tool magazines and transfer systems, Automatic tool changer  - Part programming fundamentals-
             CNC and manual part programming – micromachining – wafer machining

                                                                                        TOTAL: 45 PERIODS
              OUTCOMES:
                  Ability to identify different parts of single point cutting tools, determine cutting force, chip thickness
                    ratio and selecting the appropriate cutting tool materials.
                  Ability  to  understand  the  working  of  different  standard  machine  tools  such  as  center  lathe,  semi-
                    automatic and automatic lathes.
                  Ability  to  explain  the  functioning  of  machines  like  shaper,  slotter,  milling  machines  and  gear
                    generation operations.
                  Ability to explain the working and selection of suitable grinding process and broaching process.
                  Ability to write the part program and execute the same to carry out simple operations using CNC
                    trainer lathe and milling machine.

             TEXT BOOKS:
                                                                               th
                 1.  Hajra Choudhury, "Elements of Workshop Technology", Vol.II.,15  Edition Media Promoters,2010.
                 2.  Rao.  P.N  “Manufacturing  Technology  -  Metal  Cutting  and  Machine  Tools",  McGraw-Hill,  New
                    Delhi, 2017.

             REFERENCES:
                1.  Richerd  R  Kibbe,  John  E.  Neely,  Roland  O.  Merges  and  Warren  J.White  “Machine  Tool
                    Practices”,10  Edition, Pearson, 2015.
                               th

             Curriculum and Syllabus | B.E. Mechanical Engineering | R2017                             Page 45
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