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MINING SERVICES




                                                              Cadoux HPA project PFS 2018

                                                              Production: 8,000 tpa (capacity to expand)
                                                              Grade: 99.99% HPA (4N)
                                                              Funding requirement: $US197 million
                                                              C1 cost (average): $US6,467/t
                                                              Assumed selling price: $US24,000t
                                                              Annual average EBITDA: $US128 million
                                                              Free operating cash flow p.a.: $US91 million
                                                              NPV (10%): $506 million
                                                              IRR: 46%
                                                              Payback: 3.6 years
                                                              Ore reserve estimate: 2.8mt @ 24.4% aluminium oxide
                                                              Mine life: 25 years


       it and this is no different.”       to out manage any issues, get over them   things to be miniaturised, so there are en-
        FYI has worked closely with IMO to get   very quickly and find a solution for a lot of   gineering issues and then there are mate-
       the pilot plant in order, with GR Engineering   the things that do go wrong.”  rial  handling  issues  during  the  pilot  plant
       Ltd also involved on the process engineer-  Given  the ground-breaking  trial under-  stage. For example, material flowing along
       ing and design.                     taken by both FYI and IMO, and the fact   a pipeline where the diameter of a pipe is
        “The original process was designed to   that such  a high-quality product is being   quite large is not going to be restricted, but
       take kaolin to aluminium metal form not to   strived for, trial and error and R&D was es-  if your pipeline is probably only a couple of
       alumina, so in essence this is the first time   sential in seeing the pilot plant hit its straps.  millimetres [as in the pilot plant] it tends to
       this has been piloted globally as an alumina   “Even the slightest influences in the pro-  cause some issues. It is a materials han-
       product through such a process,” Hill said.  cess can contaminate it and therefore we   dling and equipment issue that you have to
        “Having the key guys with the suitable ex-  have to make sure that it is not off spec for   get over and the team has done a great job
       perience, qualifications and resilience has   the  desirable target  quality  that  we want.   in putting together the plant and we do feel it
       been key to us, so IMO has been a comfort   Any number of things can go wrong, but the   is very representative of a commercial size
       for us being there. It has been a very col-  challenges have been obvious things that   plant other than it being smaller.”
       laborative process with them, a lot of trial   you tend to overlook rather than things that
       and error, but at every point the experience   you’d expect,” Hill said.               – Mark Andrews
       has shone through and they’ve been able   “Not many people miniaturise or make









































                                                                                            Hpa process flowsheet



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