Page 34 - FMT_02_Feb 2020_CS6.indd
P. 34

Processing






          and lants. Even with the greatest of
          care as at Privatmolkerei Bechtel,
          safeguards therefore cannot be
          dispensed with along the way to
          zero-error production. In addition to
          the safeguarding performance itself,
          however, the acquisition of operating
          data and the complete traceability
          of these control systems must be
          possible.

          SECURITY WITH A BENEFIT
          “When it came to foreign body
          inspection it quickly became clear
          that conventional metal detectors
          are not suitable for many of our
          products”, says Dr. Thomas Strixner,
          who is responsible for the “Quality
          and Product” business division
          at the dairy works in the Naab
          valley. Metallic components are
          part of the packaging for many
          products, a typical example being
          the aluminum seals of yoghurt pots.

          “After an in-depth consideration   several slightly overfilled beakers are   and archive-compliant reporting
          of the alternative – industrial   possible in a carton. The total weight   of performance tests on the other.
          X-ray technology – we quickly    would then lie within the tolerance   Apart from that, the manufacturer’s
          became aware of further benefi ts.”   despite a single faulty product.  technicians can access the plants
          Most available X-ray scanners use                                  for  remote  maintenance   after
          standardized Industrial PCs with the   NETWORKED AND RELIABLE –    clearance by Privatmolkerei Bechtel.
          corresponding operating systems   THE RIGHT PARTNER                Karl-Heinz Dürrmeier, managing
          and are thus very simple to integrate   “The integration of X-ray inspection   director of the specialists for
          into company networks. “A great   systems into existing production   foreign body detection from Lower
          advantage of this technology was   lines is always a challenge. In this   Bavaria, has a clear opinion when
          also that even the weighing of the   case Mesutronic Gerätebau GmbH   it comes to connectivity: “In the
          individual products in the bulk   offered us the best package for the   era of digitisation and Industry 4.0
          packaging was possible with the   project planning, the commissioning   it’s no longer enough just to supply
          appropriate algorithms.” Delivery   and the training of personnel”, says   a self-contained, good machine.
          form represents a special problem in   Dr. Strixner.               Our systems are networked in a
          the production of yoghurt.                                         complex production environment
                                           A total of six X-ray inspection   and actively contribute to the supply

          The yoghurt pots are filled and then   systems of the type “easyScope”   of an errorfree product of the highest
          packed into cartons immediately   check various products, including   quality to the consumer.”
          afterwards. The weighing of the   inspecting  butter  in  two-track

          individual products is thus no longer   operation or quark in cartons   This  final goal is shared by both
          possible. However, an X-ray scanner   for contamination with foreign   Privatmolkerei  Bechtel  and
          is capable of visually separating   bodies or quality defects. They are   Mesutronic Gerätebau GmbH.
          the products and weighing them by   integrated into the production data
          meas of density differences. Using   acquisition system as well as the
          classic weighing technology it might   company network. This enables   * Author is Marketing Manager at
          not be possible to discover a single   the central acquisition of OEE data   MESUTRONIC Gerätebau GmbH
          underweight yoghurt pot, because   on the one hand  and the traceable


                                           Food Marketing & Technology   34 February 2020
   29   30   31   32   33   34   35   36   37   38   39