Page 160 - Module DMV20173
P. 160

8.0   POWDER PROCESSING


                                     ceramic shapes are applicable where higher rates of material removal can

                                     be achieved.
                                   4.  Some of the operations involve in Green machining are machining, milling,
                                     sanding, grinding and jiggering.


                                   II) FIRING AND SINTERING OF CERAMICS

                                   1.  Drying is a critical stage because of the tendency for the part to warp or

                                     crack from variations in the moisture content and in the thickness of the
                                     part.
                                   2.  Control of atmospheric humidity and of ambient temperature is important in
                                     order to reduce warping and cracking.

                                   3.  Firing (also called sintering) involves heating the part to an elevated
                                     temperature in a controlled environment.
                                   4.  Some shrinkage occurs during firing.
                                   5.  Firing gives the ceramic part its strength and hardness. This improvement
                                     in properties results from:

                                     a) the development of a strong bond between particles in the ceramic;
                                     b) reduced porosity.
                                   6.  Figure 8.7 shows the mechanism of shrinkage of wet clay caused by the
                                     removal of water during drying.

                                   7.  Figure 8.8 shows shrinkage of ceramic product from green body to
                                     sintered body.














                                    Figure 8.7   Shrinkage of wet clay caused by the removal of water during

                                                                drying.











                     BPLK                                       192                                   DMV 20173
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