Page 380 - REPOWER REFERENCE GUIDE (2020)

Predelivery Inspection Checklist
Predelivery Inspection Checklist—Repower

Not Check/ Not Check/
Applicable Adjust Task Applicable Adjust Task
Check Before Running: On‑Water Testing:
⃞ ⃞ Drain plug in and petcocks closed ⃞ ⃞ Engine alignment (inboards only)
Starter neutral safety switch
⃞ ⃞ Seawater inlet valve open ⃞ ⃞
operation
⃞ ⃞ Engine mounts tight ⃞ ⃞ Water pump operation
⃞ ⃞ Engine alignment ⃞ ⃞ Instruments operation
⃞ ⃞ Drive unit fasteners torqued ⃞ ⃞ Fuel leaks
⃞ ⃞ Power trim cylinders fasteners tight ⃞ ⃞ Oil leaks
⃞ ⃞ Battery fully charged and secured ⃞ ⃞ Water leaks
⃞ ⃞ All electrical connections tight ⃞ ⃞ Exhaust leaks
⃞ ⃞ Exhaust system hose clamps tight ⃞ ⃞ Ignition timing
⃞ ⃞ All fuel connections tight ⃞ ⃞ Idle________ RPM, within
specifications
Correct rotation propeller (installed Forward ‑ Neutral ‑ Reverse gear
⃞ ⃞ and torqued) ⃞ ⃞ operation
Throttle, shift, and steering system
⃞ ⃞ ⃞ ⃞ Steering operation throughout range
fasteners tightened properly
Throttle plates open and close
⃞ ⃞ ⃞ ⃞ Acceleration from idle RPM
completely
WOT________ RPM within
⃞ ⃞ Crankcase oil level ⃞ ⃞
specifications (in forward gear)
⃞ ⃞ Power trim oil level ⃞ ⃞ Power trim operation
⃞ ⃞ Sterndrive unit oil level ⃞ ⃞ Trim tab adjustment/boat handling
⃞ ⃞ Power steering fluid level After On‑Water Testing:
⃞ ⃞ Closed cooling level ⃞ ⃞ Propeller nut torque
Fuel, oil, coolant, water, and fluid
⃞ ⃞ Transmission fluid level ⃞ ⃞
leaks
⃞ ⃞ Alternator belt tension ⃞ ⃞ Oil and fluid levels
Apply Quicksilver Corrosion Guard
⃞ ⃞ Seawater pickup pump belt tension ⃞ ⃞
to engine package
Power assisted steering pump belt Verify presence of operation and
⃞ ⃞ ⃞ ⃞
tension maintenance manual
⃞ ⃞ Audio warning system operation For boats registered to residents of California:
⃞ ⃞ CARB hang tag in boat
CARB decal properly affixed to boat
⃞ ⃞ hull
California Proposition 65 hang tag in
⃞ ⃞
boat

Page 11A-2 © 2019 Mercury Marine 90-8M0149179 eng NOVEMBER 2018