Page 5 - REPOWER REFERENCE GUIDE (2020)

P. 5

Manual Outline

Introduction 1

1 - Introduction
A - About this Manual 2
B - Important Information Eligibility for Limited Warranty
2 - Eligibility for Limited Warranty
A - Eligibility for Limited Warranty 3
Engine Failure Diagnosis
3 - Engine Failure Diagnosis
A - Engine Failure Diagnosis
4 - Repower Considerations Repower Considerations 4
A - Engine and Drive Installation Requirements
B - Propeller Selection
C - Inboard Transmission and Driveline Longblock Considerations 5
D - Engine Harness
E - Cooling System
5 - Longblock Considerations Inspection of Existing Components 6
A - Pressure Testing
B - Ignition System
Exhaust System—Design and 7
6 - Inspection of Existing Components Requirements
A - Exhaust System
B - Fuel System 8
C - Battery and Electrical Engine and Drive Installation
D - Corrosion Protection

7 - Exhaust System—Design and Requirements Remote Control and Trim Pump 9
A - Manifolds, Elbows, and Risers for Wet Joint Installation
B - Manifolds and Elbows with Dry Joint
C - Exhaust System Installation Requirements— 10
Sterndrive Applications Testing the Installation
D - Exhaust Systems Installation Requirements—
Inboard Applications
E - Single Catalyst V8 Engines Inspection Checklists 11
F - 8.1L/496 CID Engine
G - 8.1L/496/8.2L Triple Catalyst
8 - Engine and Drive Installation Diagrams 12
A - Process Overview
B - Critical Procedures
C - Ignition Timing
D - Engine Alignment

1 2 3 4 5 6 7 8 9 10