Page 923 - YG 2019
P. 923

X-POWER                  X-POWER
 END MILLS  RECOMMENDED CUTTING CONDITIONS  END MILLS  RECOMMENDED CUTTING CONDITIONS




 CARBIDE, 2 FLUTE MEDIUM LENGTH BALL NOSE  CARBIDE, 2 FLUTE LONG REACH BALL NOSE



 EM961, EM899 SERIES  EM962, EM838 SERIES

 ■ NORMAL SPEED  ■ NORMAL SPEED
 P                                                                    P
 MATERIAL  ALLOY STEELS  MATERIAL   NON-ALLOYED STEELS           ALLOY STEELS
 HEAT RESISTANT  HARDENED STEELS  HARDENED STEELS  ALLOY STEELS  HEAT RESISTANT           HARDENED STEELS
 STEELS                                 CAST IRON                   STEELS
 HARDNESS  HRc30 ~ HRc40  HRc45 ~ HRc50  HRc50 ~ HRc55  HARDNESS  ~ HRc30  HRc30 ~ HRc40   HRc45 ~ HRc65
                                                                                                   2
 STRENGTH  1000 ~ 1250N/mm 2  1500 ~ 1750N/mm 2  1750 ~ 2000N/mm 2  STRENGTH  ~ 1000N/mm 2  1000 ~ 1250N/mm 2  1500N/mm  ~
 DIAMETER  RPM  FEED  RPM  FEED  RPM  FEED  DIAMETER  RPM  FEED  RPM       FEED         RPM          FEED
 R1/16  ×  1/8  10000  18.1  12700  43.3  12300  41.3  R3/64  × 3/32  12600  16.5  9250  10.2  3870   3.5
 R3/32  ×  3/16  7300  22.8  9400  43.3  9050  41.3  R1/16  × 1/8  10500  21.3  8000  14.6  3620      4.7
 R1/8  ×  1/4  6300  24.8  8600  45.3  8250  43.3  R3/32  × 3/16  7310  26.0  5840  18.1  2940        5.5
 R5/32  ×  5/16  4420  26.0  7000  41.3  6700  39.4  R1/8  × 1/4  6220  26.4  5040  19.7  2530        5.9
 R3/16  ×  3/8  3780  28.0  6050  39.4  5800  37.8  R5/32  ×5/16  4210  29.9  3540  20.7  1680        5.9
 R1/4  ×  1/2  2940  26.0  5450  39.4  5200  37.8  R3/16  ×3/8  3700  32.3  3020  22.4  1420          5.9
 R5/16  ×  5/8  2320  26.0  4350  34.3  4150  32.7  R1/4  × 1/2  3020  28.3  2350  20.9  1090         5.9
 R3/8  ×  3/4  1900  25.0  3500  27.2  3300  25.6  R5/16  × 5/8  2190  29.1  1860  20.5  930          5.9
 R1/2  ×  1  1520  25.0  2800  27.2  2650  25.6  R3/8  × 3/4  1680  26.4  1520  19.7    670           5.9

 ap: D1/8~D1/4 =.008″  ap: D1/8 = .006″  ap  ap: D3/32~D1/4  =.008″  ap                   ap: D3/32~D1/4 =.008″
    D5/16~D1 =.012″     D3/16~D5/16 = .010″  D5/16~D3/4=.012″                                D5/16~D3/4 =.012″
 ae: 0.2×D     D3/8~D1 = .012″          ae: 0.2×D                                         ae: 0.1×D
 ae: 0.1×D  ae                                                       ae
 RPM = rev./min.                                                                                   RPM = rev./min.
 FEED = inch/min.                                                                                  FEED = inch/min.


 ■ HIGH SPEED  ■ HIGH SPEED
 P                                                                   P
 MATERIAL  ALLOY STEELS  MATERIAL         NON-ALLOYED STEELS
 HEAT RESISTANT  HARDENED STEELS  HARDENED STEELS  ALLOY STEELS                    HARDENED STEELS
 STEELS                                       CAST IRON
 HARDNESS  ~ HRc45  HRc45 ~ HRc50  HRc50 ~ HRc55  HARDNESS  ~ HRc45                  HRc45 ~ HRc65
                                                                                            2
 STRENGTH  1000 ~ 1250N/mm 2  1500 ~ 1750N/mm 2  1750 ~ 2000N/mm 2  STRENGTH  ~ 1500N/mm 2  1500N/mm  ~
 DIAMETER  RPM  FEED  RPM  FEED  RPM  FEED  DIAMETER  RPM  FEED               RPM                 FEED
 R1/16  ×  1/8  21000  39.4  12700  68.9  12300  65.7  R3/64  ×  3/32  16800  23.2  16800         15.0
 R3/32  ×  3/16  21000  70.9  9400  65.0  9050  61.8  R1/16  ×  1/8  16800  31.5  13600           16.5
 R1/8  ×  1/4  21000  90.9  8600  69.0  8250  65.7  R3/32  ×  3/16  16800  56.7  9600             18.9
 R5/32  ×  5/16  15760  111.8  7000  61.0  6700  57.5  R1/8  ×  1/4  16800  72.8  8400            19.7
 R3/16  ×  3/8  13660  120.1  6050  57.1  5800  53.5  R5/32  ×  5/16  12610  89.4  6300           23.2
 R1/4  ×  1/2  10500  103.5  5450  55.9  5200  52.4  R3/16  ×  3/8  10930  96.1  5040             26.4
 R5/16  ×  5/8  8200  103.5  4350  48.4  4150  44.5  R1/4  ×  1/2  8400  82.7  4210               26.4
 R3/8  ×  3/4  6300  99.2  3500  39.4  3300  35.4  R5/16  ×  5/8  6560  82.7  3020                22.4
 R1/2  ×  1  5040  99.2  2800  39.4  2650  35.4  R3/8  ×  3/4  5040  79.5    2350                 16.5

 ap: D1/8~D1/4 =.008  ap: D1/8 = .006″  ap         ap: D3/32~D1/4  =.008″  ap
    D5/16~D1 =.012     D3/16~D5/16 = .010″            D5/16~D3/4=.012″
 ae: 0.05×D     D3/8~D1 = .012″                    ae: 0.05×D
 ae: 0.05×D  ae                                                                ae
 RPM = rev./min.                                                                                   RPM = rev./min.
 FEED = inch/min.                                                                                  FEED = inch/min.




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