Page 49 - Modern Steel Construction (April 2019)
P. 49

Powerful,

        where deformations  are  controlled by                                                      DOWNLOAD
        tensioning along the member axis. Rotary                                                    90-DAY TRIAL
                                                                                                     VERSION
        draw bending is commonly used to form   Easy, and
        small-radius bends in smaller-size round,
        square and rectangular HSS members. Spe-  Intuitive

        ci c tooling is required for each member
        size, shape and bend radius; therefore, this
        method is best suited for projects requiring
        many identical bends. Some bender-roller
        companies have hundreds of die sets, likely
        eliminating any initial tooling costs for
        common geometries.
           This bending method is primarily used
        in the machine and parts industry and for
        piping.  The maximum degree of bend is
        180°, but the minimum bend radii of round
        HSS  is  approximately  50%  smaller  than
        that of other cold-bending methods.    RFEM 5                      © www.novumstructures.com
           Other  methods  can  be  used  to  bend   The 3D FEA Structural
        members, including ram bending gag     Analysis Software
        pressing and hot bending.
           Ram bending.  Ram bending is          Nonlinear Analysis    Steel                 Concrete
        a  cold-bending  method  that  uses  a   Timber / CLT          Aluminum              Glass
                                                                       Dynamic Analysis
                                                 Form-Finding
                                                                                             BIM Integration
        hydraulic ram to apply a force near the
        mid-span of two widely spaced supports.
        The member is moved through the
        machine so the force can be applied at       E-mail: info-us@dlubal.com    www.dlubal.com
        discrete locations as required to produce    Phone: (267) 702-2815
        the desired curvature.
           Gag pressing. Gag pressing, also
        known as point bending or cold cam-
        bering, is a bending method that uses
        hydraulic rams to simultaneously apply                  Can’t make it to St. Louis?
        forces at discrete locations along the
        member to produce  large-radii bends.                Watch 13 sessions live from the 2019
        This is the most common method for                      NASCC: The Steel Conference!
        cambering beams to offset a  portion of

        the service-load de ections; therefore,
        the hydraulic rams  are  located  approxi-
        mately at one-third points to produce       NASCC LIVE
        a curved shape approximating a typical

        beam de ection curve. The supports for
        most cambering machines are between 20                     For more information, visit
        ft and 28 ft apart.                                   www.aisc.org/nascclive
           Beams are usually cambered in a
        custom-built machine at the fabricator’s
        shop; however, members can also be
        cambered by a bender-roller company.
        Because beam lines can be used only with
        straight members, beams are usually cam-

        bered after they are cut to the  nal length
        and holes are punched or drilled. If the
        machine capacity is exceeded, heat can
        be applied to the member to reduce the
        yield stress. Because many bender-roller
        companies have specialized, high-capacity
        equipment, it can be more economical for
        the fabricator to sublet the cambering of
        large beams.


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