Page 173 - Module DMV20173
P. 173

EXERCISE 9.1


                       1. Describe briefly the production steps involved in making powder metallurgy parts.


                       Answer:
                       The  powder  metallurgy  process  consists  of  the  following  operations  in  sequence,
                       which  begins  with  the  powder  production,  blending,  compaction,  sintering  and
                       finishing operations.
                                                       Pressing

                                                       Isostatic pressing
                     Atomization                       Rolling         Atmosphere

                     Reduction                         Extrusion

                     Electrolytic deposition

                     Carbonyls                            Cold           Sintering
                                                          compaction

                          Metal          Blending                                         Secondary

                          powders                                                         and finishing
                                                          Hot
                                                          compaction
                                  Additive                                                  Coining
                                  Lubricant
                                                       Isostatic pressing                   Forging
                                                                                            Machining
                                                                                            Heat treating
                                                                                            Impregnation


                       2. Why blending the metal powder is essential in powder metallurgy processing?

                       Answer:
                       Blending the metal powder is essential in powder metallurgy processing in order to

                       impart special physical and mechanical properties and characteristics to the powder
                       metallurgy product. Proper mixing is essential to ensure the uniformity of mechanical
                       properties throughout the part.
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