Page 70 - 2010-2022 hose manufactureing ability and guide
P. 70

a.    A  proof  pressure  test  is  normally         Expansion occurs if the measurement at
                        applied to hose for a specified period of      the proof pressure is greater than at 10
                        time. On new hose, the proof pressure is       psi (0.069 MPa). Contraction  occurs if
                        usually 50% of the minimum specified           the measurement at the proof pressure is
                        burst except for woven jacket fire hose        less than at 10 psi (0.069 MPa).
                        where  the proof pressure is  twice  the
                        service test pressure marked on the hose    d.   Warp is the  deviation  from a straight
                        (67% of specified  minimum burst).             line  drawn from fitting  to  fitting; the
                        Hydrostatic tests performed on fire hose       maximum  deviation from this  line  is
                        in service should be no higher than the        warp. First,  a  measurement is  taken at
                        service test pressure  referred to  above.     10 psi (0.069  MPa) and then again at
                        The  regulation of these pressures  is         the  proof pressure. The  difference
                        extremely  important so that no                between the two, in inches, is the warp.
                        deteriorating stresses will  be applied,       Normally this is a feature measured on
                        thus weakening a normal hose.                  woven jacket fire hose only.

                     b.    With some type of hose, it is useful to   e.    Rise is a measure of the height a hose
                         know  how  a  hose will act under             rises from the surface of the  test table
                         pressure. All change in length tests,         while under  pressure.  The difference
                         except when performed on wire braid or        between the rise at 10 psi (0.069 MPa)
                         wire spiralled  hose, are made with           and at the proof pressure is reported to
                         original length measurements  taken           the nearest 0.25 inch (6.4  mm).
                         under a pressure of 10 psi (0.069 MPa).       Normally, this is a feature measured on
                         The specified  pressure, which is             woven jacket fire hose only.
                         normally the proof pressure, is applied    f.     Twist is a rotation of the free end of the
                         and immediate  measurement of  the            hose while  under pressure. A first
                         characteristics desired are  taken  and       reading is taken at 10 psi (0.069 MPa)
                         recorded.                                     and a second reading at proof pressure.
                              Percent  length  change  (elongation  or   The difference, in degrees, between the
                        contraction) is  the  difference between       10 psi (0.069 MPa) base and that at the
                        the length at 10 psi (0.069 MPa) (except       proof pressure is  the  twist.  Twist is
                        wire braided or wire spiralled) and that       reported as right  twist (to tighten
                        at the proof pressure times 100 divided        couplings) or left twist. Standing at the
                        by  the length at  10 psi  (0.069  MPa).       pressure  inlet and looking toward  the
                        Elongation occurs  if the length of the        free end of a hose, a clockwise turning
                        hose under the proof pressure is greater       is right twist and counterclockwise  is
                        than at a  pressure of  10  psi  (0.069        left twist.
                        MPa). Contraction  occurs  if the length    g. Kink test is a measure of the ability of
                        at the proof  pressure is less than at  10     woven jacket  hose to  withstand  a
                        psi  (0.069 MPa).   In testing wire            momentary pressure while  the hose  is
                        braided or  spiralled  hose, the proof         bent back  sharply on itself at a  point
                        pressure  is applied and  the length           approximately 18 inches (457  mm)
                        recorded. The pressure is then released        from one end. Test is made at pressures
                        and, at the end of 30 seconds, the length      ranging from 62% of the proof pressure
                        is measured; the measurement obtained          on  sizes 3  inches (76  mm) and 3.5
                        is termed the “original length.”               inches (89 mm) to 87% on sizes under 3
                     c.    Percent change in outside  diameter  or     inches (76 mm). This is a test applied to
                         circumference is the difference between       woven jacket fire hose only.
                         the outside diameter or circumference at   h.   Volumetric expansion test is applicable
                         10 psi (0.069 MPa) and that obtained          only  to specific  types of hose,  such as
                         under  the proof pressure times  100          hydraulic or power steering hose, and is
                         divided  by the outside diameter  or          a  measure of its  volumetric  expansion
                         circumference at 10 psi (0.069 MPa).          under ranges of internal pressure.





         RMA/IP-2/2003                                                                                             49
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