Page 47 - Facility Management (All Chapter)
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FACILITES DESIGN FOR VARIOUS FACILITIES FUNCTION




                     5.     Labor
                            Labor is wasted when the employee is assigned to produce unnecessary prod-
                     ucts, to move and store unnecessary inventory, to rework bad products, to wait during

                     machine repairs, and to receive unnecessary training. Labor is also wasted when the
                     employee makes mistakes due to lack of training, individual responsibility, or mistake-
                     proofing mechanisms.


                     4.2  Warehouse Operation



                     4.2.1 Function in the warehouse

                            The warehouse functions are defined briefly as follows:


                     1.     Receiving
                            Receiving  is  the  collection  of  activities  involved  in  the  orderly  receipt of  all
                     materials  coming  into  the  warehouse,  assuring  that  the  quantity  and  quality  of  such
                     materials are as ordered, and disbursing materials to storage or to other organizational

                     functions that need them.

                     2.     Inspection and quality control
                            Inspection and quality control are an extension of the receiving process and are

                     done  when  suppliers  are  inconsistent  in  quality  or  the  product  being  purchased  is
                     heavily regulated and must be inspected at all steps in the process. Inspections may be
                     as simple as a visual check or as complex as lab testing.

                     3.     Repackaging

                            Repackaging  is performed in  a  warehouse  when  products  are received in  bulk
                     from a supplier and subsequently packaged singly, in merchandisable quantities or in
                     combinations  with  other  parts  to  form  kits  or  assortments.  An  entire  receipt  of

                     merchandise may be processed at once, or a portion may be held in bulk form to be
                     processed later. The latter may be done when packaging greatly increases the storage
                     cube requirements or when a part is common to several kits or assortments. Relabeling
                     is  done  when  product  is  received  without  markings  that  are  readable  by  systems  or
                     humans for identification purposes.



                     BPLK                                    47                            DMQ 40392
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