Page 193 - YG 2019
P. 193

HPD DRILLS               HPD DRILLS                 RECOMMENDED CUTTING CONDITIONS

 DJ544 SERIES


 HSS-EX, HPD-SUS DRILLS  JOBBER  HSS-EX, HPD-SUS DRILLS

 ▶Application :   Designed for drilling in stainless steels, mild steels, aluminum, aluminum alloy, aluminum die cast, copper, copper alloy, etc.
 ▶Advantage  :   High helix-sharp cutting edges to avoid built-up and to be suitable for high performance drilling
         Wide flute and stub length-increasing chip removal and reducing vibration and deflection.  DJ543, DJ544 SERIES
          High vanadium HSS-EX  material with superior TiN coating - higher speed and feed, longer service life
          High quality-good surface finishes, high productivity.  Please decrease the feed rate 15% in JOBBERS SERIES.
            Please decrease the feed and speed 20% for cast surface.
                              P                         M                                  N
              WORK                                                                               PLASTICS,
             MATERIAL     MILD STEELS,    STAINLESS STEELS  STAINLESS STEELS   ALUMINUM &         COPPER,
 D2  D1                LOW CARBON STEELS    (SUS304, 200)    (SUS420, 440)   ALUMINUM ALLOY
                                                                                               COPPER ALLOYS
 L1
             DIAMETER    N        S        N        S        N       S        N        S        N        S
 L2
 up to 13mm  over 13mm  2.0  6300  0.003  2600    0.003    3100    0.003    11000    0.004    5600    0.002
               3.0     4200     0.005    1800     0.003    2100    0.003    7350     0.005    3750    0.003
               4.0     3200     0.006    1300     0.004    1600    0.004    7050     0.007    2800    0.004
               5.0     2500     0.006    1050     0.006    1250    0.006    5500     0.009    2250    0.005
 D1=D2         6.0     2100     0.007     900     0.007    1050    0.007    4600     0.010    1850    0.006
 130  120  P.193  8.0  1550     0.009     650     0.009    800     0.009    3500     0.013    1350    0.008
 up to 4mm  over 4mm  10.0  1250  0.010   550     0.010    630     0.012    2800     0.016    1100    0.010
 Unit : mm
 Diameter  Flute  Overall  Diameter  Flute  Overall  12.0  1050  0.013  450  0.013  530  0.014  2300  0.020  950  0.012
 EDP No.  EDP No.  14.0  900    0.014     400     0.014    450     0.017    2050     0.022    800     0.013
 Metric  Inch  Length  Length  Metric  Inch  Length  Length
 TiN  D1 = D2  L1  L2  TiN  D1 = D2  L1  L2  16.0  790  0.016  350  0.016  390  0.019  1750  0.024  700  0.014
 1201KCN  12.0  .4724  101  158  1501KCN  15.0  .5905  109  169  18.0  700  0.018  300  0.017  350  0.020  1600  0.028  620  0.016
 1211KCN  12.1  .4764  101  158  1551KCN  15.5  .6102  112  172  20.0  620  0.019  260  0.018  320  0.021  1450  0.030  560  0.016
 1221KCN  12.2  .4803  101  158  1561KCN  15.6  .6141  112  172                           N = R.P.M
 1231KCN  12.3  .4843  101  158  1601KCN  16.0  .6299  112  172                           S = Inch per Revolution (inch/rev.)
 1241KCN  12.4  .4882  101  158  1651KCN  16.5  .6495  115  181
 1251KCN  12.5  .4921  101  158  1701KCN  17.0  .6692  115  181
 1261KCN  12.6  .4961  101  158  1751KCN  17.5  .6889  118  184
 1271KCN  12.7  .5000  101  158  1761KCN  17.6  .6929  118  184
 1281KCN  12.8  .5039  101  158  1801KCN  18.0  .7087  118  184
 1291KCN  12.9  .5079  101  158  1851KCN  18.5  .7283  122  188
 1301KCN  13.0  .5118  101  158  1901KCN  19.0  .7480  122  188
 1351KCN  13.5  .5314  106  166  1951KCN  19.5  .7676  125  191
 1401KCN  14.0  .5512  106  166  1961KCN  19.6  .7716  125  191
 1411KCN  14.1  .5551  109  169  2001KCN  20.0  .7874  125  191
 1451KCN  14.5  .5708  109  169
 * Individually packaged

















 ◎ : Excellent     ◯ : Good
 P  H  M  K  N  S
 Carbon   Prehardened
 Steels  Alloy Steels  Steels  Hardened Steels  Stainless   Cast Iron  Aluminum  Copper  Bronze  CFRP  Titanium
 Steels
 ~HB225  HB225~325 HRc30~45  HRc45~55  HRc55~
 ◎  ◎  ○  ○  ○
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