Page 321 - YG 2019
P. 321

TECHNICAL                TECHNICAL
 DATA                     DATA




 12  Coating  13  Drill sizes before Tapping



 The use of coated cutting tools reduce production costs.  (1) Metric - ISO threads coarse pitch
 For example
                                                                    Nominal
                                                                                                       Drill
                                                                                Drill
                                                          Drill
                                    Drill
                                             Nominal
 ■ Avoidance of machine downtime due to premature tool wear.  Nominal  diameter  diameter  diameter  diameter  diameter  Nominal  diameter
                       diameter
                                                                                          diameter
 ■ Higher cutting capabilities to reduce actual machining times.  M3  2.5  M11  9.5        M30        26.5
 ■ Reproducible tool life.  M1     0.75       M3.5        2.9        M12        10.2       M33        29.5
 ■ Improvement of component surface quality.  M1.2  0.95  M4  3.3    M14        12.0       M36        32.0
                        M1.4       1.1        M5          4.2        M16        14.0       M39        35.0
                        M1.6       1.25       M6          5.0        M18        15.5       M42        37.5
 (1) TiN (Titanium Nitride) coating       M1.8  1.45  M7  6.0        M20        17.5       M45        40.5
    Titanium Nitride gives the tool a higher performance in comparison to traditional non-coated drills.  M2  1.6  M8  6.8  M22  19.5  M48  43.0
  TiN coating, with good all-around properties, is recommended for the general application, i.e., attack by abrasive,   M2.2  1.75  M9  7.8  M24  21.0  M52  47.0
 adhesive and chemical wear in equal proportions.  M2.5  2.05  M10  8.5  M27    24.0       M56        50.5
 (2) TiCN (Titanium Carbon Nitride) coating
    TiCN coating should be employed when severe thermodynamic stress is expected, for example when drilling in high   (2) Metric ISO threads fine pitch
 hardened steels or in mild steels with high speed and feed.  Nominal  Drill  Nominal  Drill  Nominal  Drill
                      diameter  Tap Pitch  diameter  diameter  Tap Pitch  diameter  diameter  Tap Pitch  diameter
 (3) TiAlN (Titanium Alumium Nitride) coating       2.5  0.35  2.15  17  1.5  15.5  33        1.5      31.5
                                                                1
                                                                         17
                        3
    The addition of Aluminum to the Titanium Nitride produces an increase in hardness and an exceptional increase in   3.5  0.35  2.65  18  1.5  16.5  33  2  31
                                          3.15
                                 0.35
                                                      18
                                                                                                       30
                                                                                              3
                                                                                    33
 resistance to oxidation at high temperature.  4      18                            35
    TiAlN coating is applied to drilling with severe thermal stress on cutting edges when continuous non-step feed, dry   4.5  0.5  3.5  20  2  16  36  1.5  33.5
                                 0.5
                                            4
                                                                                              1.5
                                                                         19
                                                                                                       34.5
                                                                1
 cutting or high speed cutting.  5  0.5    4.5        20       1.5      18.5        36        2        34
                       5.5       0.5        5         20        2        18         36        3        33
 (4) Properties of coating      6  0.75    5.2        22        1        21         38        1.5      36.5
                        7        0.75      6.2        22       1.5      20.5        39        1.5      37.5
 Properties  TiN  TiCN  TiAIN  8  0.75     7.2        22        2        20         39        2        37
 Coating color  gold - yellow  blue - grey  violet - grey  8  1  7  24  1  23       39        3        36
 Hardness (Hv 0.05)  2300  3000  3000  9  0.75  8.2   24       1.5      22.5        40        1.5      38.5
 Coating thickness(㎛)  1〜4  1〜4  1〜5  9  1  8         24        2        22         40        2        38
 Max. working temperature (°C)  600  400  800  10  0.75  9.2  25  1      24         40        3        37
 Coefficient of friction against steels(dry)  0.4  0.4  0.4  10  1  9  25  1.5  23.5  42      1.5      40.5
                        10       1.25      8.8        25        2        23         42        2        40
 HSS
 HSS/E                  11       0.75     10.2        26       1.5      24.5        42        3        39
 HSS/Co  VHM  TiAIN     11        1        10         27        1        26         45        1.5      43.5
 PM  CERMET  TiN  TiCN
                        12        1        11         27       1.5      25.5        45        2        43
 Hv                     12       1.25     10.8        27        2        25         45        3        42
 0  1000  2000  3000  4000  12   1.5      10.5        28        1        27         48        1.5      46.5
                        14        1        13         28       1.5      26.5        48        2        46
 (5) Selection of coating       14  1.25  12.8        28        2        26         48        3        45
                        14       1.5      12.5        30        1        29         50        1.5      48.5
 Work-material  HSS TWIST DRILLS  CARBIDE DRILLS  15  1  14  30  1.5    28.5        50        2        48
 Unalloyed steels  TiCN, TiAlN  TiCN, TiAlN  15  1.5  13.5  30  2        28         50        3        47
 Steels < 1000 N/mm 2  TiCN, TiAlN  TiCN, TiAlN  16  1  15  30  3        27         52        1.5      50.5
 Steels > 1000 N/mm 2  TiCN, TiAlN  TiCN, TiAlN  16  1.5  14.5  32  1.5  30.5       52        2        50
 Stainless steels  TiCN, TiAlN  TiCN, TiAlN  17  1  16  32      2        30         52        3        49
 Cast iron  TiCN, TiAlN  TiAlN
 Al-wrought alloys  TiN  TiN
 Al-cast alloys  TiCN  TiCN
 Copper (pure)  CrN  CrN
 Brass  TiCN  TiCN
 Bronze  TiCN  TiCN
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