Page 795 - YG 2019
P. 795

4G MILL                  4G MILL
 END MILLS  GAE53 SERIES  FLAT SHANK   END MILLS


 HSS-PM, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH ROUGHING
 CORNER RADIUS  CARBIDE, 2 FLUTE BALL NOSE

 ▶ Unique flute design for excellent chip evacuation and vibration reduction.
 ▶  Optimal roughing tooth profile to reduce cutting forces.
 ▶ Special tool geometry for high feed rate and heavy cutting.   GMF15 SERIES
 ▶ Strong end tooth design for plunge and pocket milling.
 ▶  Custom engineered coating to allow long tool life and excellent chip evacuation.  P

  R  R            MATERIAL          NON-ALLOYED STEELS           ALLOY STEELS             HARDENED STEELS
                                       ALLOY STEELS
 ↙                                      CAST IRON             HEAT RESISTANT STEELS
 D2  D1          HARDNESS                 ~ HRc35                HRc35 ~ HRc45             HRc45 ~ HRc55
 L1              STRENGTH               ~ 1100N/mm 2            1110 ~ 1500N/mm 2         1500 ~ 2000N/mm 2
 L2               DIAMETER          RPM          FEED         RPM          FEED         RPM          FEED
              R.002   × .004      39400         21.3         39370         19.3        32480         15.6
              R.004   × .008      29530         28.0         29530         24.4        26570         22.2
 44º/45º  P.845  ◇ Call for Availability  R.006  × .012  29530  34.8  29530  31.3      26570         28.0
 5 Flute, 44°/44.5°/45°  R.075  × .015  29490   44.1         31500         42.1        28350         37.2
 Unit : mm    R.010   × .020      29530         55.7         29530         48.8        26570         44.1
 Shank
 Mill
 EDP No.  Corner  Diameter  Diameter  Length  Overall  No. of  R.012  × .024  29530  67.5  29530  58.1  26570  51.2
 Length
 of Cut
 Radius
 Metric  Inch  Flute  R.014  × .028  29530      79.1         29530         67.5        26570         60.4
 FLAT  R  D2(h6)  L1  L2  R.0155 × .031  30480  93.5         30480         79.1        27430         72.1
 D1(js12)
              R.0175 × .035       30370         103.9        30370         89.8        27330         81.3
 GAE53060  R0.5  6.0  .2362  6  13  57  4  R.0234 × 3/64  30240  121.5  29030  102.4   26000         91.7
 GAE53070  R0.5  7.0  .2756  10  16  66  4  R1/32 × 1/16  28350  120.5  27210  100.4   24380         89.4
 GAE53080  R0.5  8.0  .3150  10  19  69  4  R.0391 × 5/64  30050  135.6  28910  114.4  24190         95.3
 GAE53090  R0.5  9.0  .3543  10  19  69  4  R3/64 × 3/32  24990  145.1  24040  125.2   20160         99.2
 GAE53100  R0.5  10.0  .3937  10  22  72  4  R1/16 × 1/8  18770  133.9  18030  118.3   15120         89.4
 GAE53120  R0.5  12.0  .4724  12  26  83  4  R3/32 × 3/16  12310  131.7  11820  113.8  9920          86.4
 GAE53140  R1.0  14.0  .5512  16  26  83  5  R.102  × 13/64  10820  132.9  10350  112.2  8720        85.8
 GAE53160  R1.0  16.0  .6299  16  32  92  5  R1/8  × 1/4  7880  108.3  7600  91.5      6240          69.1
 GAE53180  R1.0  18.0  .7087  20  32  92  5  R9/64 × 9/32  7070  102.2  6820  85.6     5680          65.6
 GAE53200  R1.0  20.0  .7874  20  38  104  5  R5/32 × 5/16  6710  100.0  6470  83.3    5440          64.4
              R3/16 × 3/8          5860         91.7         5610          77.0        4720          59.5
 Tolerances according to DIN 7160 & 7161   R1/4  × 1/2  3940  65.8  3780   55.7        3170          42.3
 Tolerance range in ㎛  R9/32 × 9/16  3670       64.8         3530          57.9        2970          41.7
 Nominal-Diameter in ㎜   R5/16 × 5/8  3370      63.2         3240          52.4        2720          40.6
    from 1 to 3   over 3 to 6  over 6 to 10  over 10 to 18 over 18 to 30   over 30 to 50  R3/8  × 3/4  2800  58.3  2710  48.4  2270  37.2
 js12  ± 50  ± 60  ± 75  ± 90  ± 105  ± 125
 h6       0       0       0       0       0       0  0.05D
 -  9
 -  8
 -  6
 - 16
 - 13
 -  11
                                                                  0.08D
                                                                                                   RPM = rev./min.
                                                                                                   FEED = inch/min.









 ◎ : Excellent     ◯ : Good
 P  H  M  K  N  S
 Carbon  Alloy  Prehardened   High Hardened   High
 Steels  Steels  Steels  Hardened Steels  Steels  Stainless  Cast  Copper Graphite Aluminum Acrylic CFRP Titanium Temperature
 Steels
  Iron
 ~HB225 HB225~325 HRc30~40 HRc40~45 HRc45~55  HRc55~70  Alloy
 ◎  ◎  ○  ◎  ◎  ○
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