Page 794 - YG 2019
P. 794

4G MILL                                                                                                               4G MILL
                              END MILLS                                             GAE53 SERIES       FLAT SHANK                                   END MILLS


               HSS-PM, 4&5 FLUTE MULTIPLE HELIX SHORT LENGTH ROUGHING
               CORNER RADIUS                                                                                                          CARBIDE, 2 FLUTE BALL NOSE

               ▶ Unique flute design for excellent chip evacuation and vibration reduction.
               ▶  Optimal roughing tooth profile to reduce cutting forces.
               ▶ Special tool geometry for high feed rate and heavy cutting.                                                          GMF15 SERIES
               ▶ Strong end tooth design for plunge and pocket milling.
               ▶  Custom engineered coating to allow long tool life and excellent chip evacuation.                                                                                              P

                                                      R                                                R                                    MATERIAL          NON-ALLOYED STEELS           ALLOY STEELS            HARDENED STEELS
                                                                                                                                                                 ALLOY STEELS
                                                    ↙                                                                                                             CAST IRON            HEAT RESISTANT STEELS
                                                                            D2                          D1                                 HARDNESS                 ~ HRc35                HRc35 ~ HRc45             HRc45 ~ HRc55
                                                                                                   L1                                      STRENGTH               ~ 1100N/mm 2            1110 ~ 1500N/mm 2         1500 ~ 2000N/mm 2
                                                                                          L2                                               DIAMETER           RPM          FEED         RPM          FEED         RPM          FEED
                                                                                                                                        R.002  × .004       39400         21.3         39370         19.3        32480         15.6
                                                                                                                                        R.004  × .008       29530         28.0         29530         24.4        26570         22.2
                           44º/45º           P.845                                          ◇ Call for Availability                     R.006  × .012       29530         34.8         29530         31.3        26570         28.0
                          5 Flute, 44°/44.5°/45°                                                                                        R.075  × .015       29490         44.1         31500         42.1        28350         37.2
                                                                                                           Unit : mm                    R.010  × .020       29530         55.7         29530         48.8        26570         44.1
                                 Corner
                                                                     Shank
                                                    Mill
                   EDP No.       Radius           Diameter          Diameter    Length      Overall      No. of                         R.012  × .024       29530         67.5         29530         58.1        26570         51.2
                                                                                 of Cut
                                                                                            Length
                                             Metric       Inch                                           Flute                          R.014  × .028       29530         79.1         29530         67.5        26570         60.4
                    FLAT           R                                 D2(h6)       L1          L2                                        R.0155 × .031       30480         93.5         30480         79.1        27430         72.1
                                                  D1(js12)
                                                                                                                                        R.0175 × .035       30370         103.9        30370         89.8        27330         81.3
                 GAE53060        R0.5         6.0       .2362         6           13          57          4                             R.0234 × 3/64       30240         121.5        29030        102.4        26000         91.7
                 GAE53070        R0.5         7.0       .2756         10          16          66          4                             R1/32 × 1/16        28350         120.5        27210        100.4        24380         89.4
                 GAE53080        R0.5         8.0       .3150         10          19          69          4                             R.0391 × 5/64       30050         135.6        28910        114.4        24190         95.3
                 GAE53090        R0.5         9.0       .3543         10          19          69          4                             R3/64 × 3/32        24990         145.1        24040        125.2        20160         99.2
                 GAE53100        R0.5        10.0       .3937         10          22          72          4                             R1/16 × 1/8         18770         133.9        18030        118.3        15120         89.4
                 GAE53120        R0.5        12.0       .4724         12          26          83          4                             R3/32 × 3/16        12310         131.7        11820        113.8        9920          86.4
                 GAE53140        R1.0        14.0       .5512         16          26          83          5                             R.102  × 13/64      10820         132.9        10350        112.2        8720          85.8
                 GAE53160        R1.0        16.0       .6299         16          32          92          5                             R1/8   × 1/4         7880         108.3        7600          91.5        6240          69.1
                 GAE53180        R1.0        18.0       .7087         20          32          92          5                             R9/64 × 9/32         7070         102.2        6820          85.6        5680          65.6
                 GAE53200        R1.0        20.0       .7874         20          38         104          5                             R5/32 × 5/16         6710         100.0        6470          83.3        5440          64.4
                                                                                                                                        R3/16 × 3/8          5860         91.7         5610          77.0        4720          59.5
               Tolerances according to DIN 7160 & 7161                                                                                  R1/4   × 1/2         3940         65.8         3780          55.7        3170          42.3
                                Tolerance range in ㎛                                                                                    R9/32 × 9/16         3670         64.8         3530          57.9        2970          41.7
                               Nominal-Diameter in ㎜                                                                                    R5/16 × 5/8          3370         63.2         3240          52.4        2720          40.6
                      from 1 to 3   over 3 to 6  over 6 to 10  over 10 to 18 over 18 to 30   over 30 to 50                              R3/8   × 3/4         2800         58.3         2710          48.4        2270          37.2
                js12  ± 50  ± 60   ± 75   ± 90   ± 105  ± 125
                                               0
                h6        0       0       0  -  11       0       0                                                                                                           0.05D
                             -  8
                     -  6
                                    -  9
                                                         - 16
                                                  - 13
                                                                                                                                                                                            0.08D
                                                                                                                                                                                                                             RPM = rev./min.
                                                                                                                                                                                                                             FEED = inch/min.









                                                                                                ◎ : Excellent     ◯ : Good
                                 P                      H        M    K               N                  S
               Carbon  Alloy  Prehardened           High Hardened                                          High
                Steels  Steels  Steels  Hardened Steels  Steels  Stainless  Cast  Copper Graphite Aluminum Acrylic CFRP Titanium Temperature
                                                               Steels
                                                                      Iron
               ~HB225 HB225~325 HRc30~40 HRc40~45 HRc45~55  HRc55~70                                       Alloy
                 ◎      ◎       ○                               ◎     ◎    ○
               794  • phone:+1-800-765-8665,  Technical Support : 888-868-5988,  www.yg1usa.com                                                           phone:+1-800-765-8665,  Technical Support : 888-868-5988,  www.yg1usa.com  •  795
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