Page 8 - YG 2019
P. 8

MILLING                                                                        CASE STUDY   i-DREAM DRILL (Reference page : p.41 ~ p.54 )
                                                                                                                                                            ◆

                                          PRODUCTS                             DESCRIPTION                   PAGE
                                                                                                                                          i-DREAM DRILL  - GENERAL


                              TANK-POWER                        - Next Generation of Powdered Metal End Mills                        TOOL                                       RESULT
                              HSS-PM END MILLS                  - Higher Edge Strength & Feed Rates         1193                        HOLDER       ZB0302
                                                                                                                                        INSERT       Y03B07

                                                                                                                                                                                               Competitor A
                                                                                                                                     WORKPIECE - Structural Steels
                                                               - General Purpose, Non-coated, Any Coating
                              COBALT & HSS END MILLS                                                        1211                         ASTM        A36                       0      100     200    400    600 Holes
                                                                 Available
                                                                                                                                          DIN        St37-2
                                                                                                                                          JIS        SS400
                                                                                                                                                                               YG-1 (Total Drilling 600 Holes)

                                                                                                                                     CONDITIONS
                              TECHNICAL DATA                                                                1295
                                                                                                                                        Cutting Speed   262 ft/min.
                                                                                                                                         Feed        .0094 inch/rev.
                                                                                                                                        Feedrate     16.59 inch/min.
                                                                                                                                          RPM        1756 rev./min.            Competitor A (Total Drilling 470 Holes)
                                                                                                                                        Drilling     1.89˝
                                                                                                                                        Coolant      Internal
                                                                                                                                        Machine type   Vertical Machining Center





                                                                                                                                          i-DREAM DRILL  - INOX
                                                OTHER TOOLS

                                                                                                                                     TOOL                                                  RESULT
                                          PRODUCTS                             DESCRIPTION                   PAGE
                                                                                                                                        HOLDER       ZB0301
                                                                                                                                        INSERT       YI3B01

                              TOOL HOLDERS                      - According to CAT + BT Standards           1305
                                                                                                                                     WORKPIECE - Stainless Steels                                         Competitor A
                                                                                                                                          AISI       304
                                                                                                                                          DIN        X5CrNi189                             0             50            100 Holes
                                                                                                                                          JIS        SUS304                                YG-1 (Total Drilling 100 Holes)


                                                                                                                                     CONDITIONS
                                                                                                                                        Cutting Speed   180 ft/min.
                                                                                                                                         Feed        .0059 inch/rev.
                                                                                                                                        Feedrate     7.402 inch/min.
                                                                                                                                          RPM        1250 rev./min.                        Competitor A (Total Drilling 80 Holes)
                                                                                                                                        Drilling     1.97˝
                                                                                                                                        Coolant      Internal
                                                                                                                                        Machine type   Vertical Machining Center
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