Page 820 - YG 2019
P. 820

4G MILL                                                                                                               4G MILL
                              END MILLS              RECOMMENDED CUTTING CONDITIONS                                                                 END MILLS               RECOMMENDED CUTTING CONDITIONS



               CARBIDE, 2 FLUTE CORNER RADIUS                                                                                         CARBIDE, 2 FLUTE LONG NECK CORNER RADIUS



                SEMD99 SERIES                                                                                                         SEME61 SERIES

                                                                     P                                                                                                                     P
                 MATERIAL       NON-ALLOYED STEELS              ALLOY STEELS                                                                          NON-ALLOYED STEELS
                                   ALLOY STEELS             HEAT RESISTANT STEELS          HARDENED STEELS                             MATERIAL          ALLOY STEELS                  ALLOY STEELS               HARDENED STEELS
                                    CAST IRON                                                                                                             CAST IRON                HEAT RESISTANT STEELS
                HARDNESS              ~ HRc35                   HRc35 ~ HRc45                HRc45 ~ HRc55                            HARDNESS              ~ HRc35                    HRc35 ~ HRc45                HRc45 ~ HRc55
                STRENGTH            ~ 1100N/mm 2               1110 ~ 1500N/mm 2            1500 ~ 2000N/mm 2                         STRENGTH            ~ 1100N/mm 2                1110 ~ 1500N/mm 2            1500 ~ 2000N/mm 2
                DIAMETER   RPM    FEED     Vc     fz     RPM    FEED    Vc     fz     RPM    FEED    Vc     fz
                                                                                                                                      DIA.  LBS  RPM   FEED   Vc   fz   Ap(mm)  RPM   FEED  Vc  fz   Ap(mm)  RPM   FEED  Vc  fz  Ap(mm)
                  0.2     44000   145     28    0.002 28800     60     18    0.001 17600     40      11   0.001                       0.2  0.5 50000   170   31  0.002 0.040 34500   75   22  0.001  0.030 21150  45   13  0.001 0.024
                  0.3     41000   170     39    0.002 27000     70     25    0.001 16500     45      16   0.001                       0.2   1  50000   170   31  0.002 0.028 34500   75   22  0.001  0.021 21150  45   13  0.001 0.017
                  0.4     41000   170     52    0.002 27000     70     34    0.001 16500     45      21   0.001                       0.2  1.5 45000   140   28  0.002 0.016 31050   60   20  0.001  0.012 19040  35   12  0.001 0.010
                  0.5     36000   190     57    0.003 23400     80     37    0.002 14300     50      22   0.002                       0.2   2  45000   140   28  0.002 0.010 31050   60   20  0.001  0.008 19040  35   12  0.001 0.006
                  0.6     30000   210     57    0.004 19800     90     37    0.002 12100     55      23   0.002                       0.3   1  50000   200   47  0.002 0.042 32000   85   30  0.001  0.032 20000  50   19  0.001 0.025
                  0.7     30000   210     66    0.004 19800     90     44    0.002 12100     55      27   0.002                       0.3   2  45000   160   42  0.002 0.024 28800   70   27  0.001  0.018 18000  40   17  0.001 0.014
                  0.8     30000   210     75    0.004 19800     90     50    0.002 12100     55     30    0.002                       0.3   3  45000   160   42  0.002 0.015 28800   70   27  0.001  0.011 18000  40   17  0.001 0.009
                  0.9     30000   225     85    0.004 18900     90     53    0.002 11550     55     33    0.002                       0.4   1  50000   200   63  0.002 0.080 32000   85   40  0.001  0.060 20000  50   25  0.001 0.048
                  1.0     27600   240     87    0.004 18000    100     57    0.003 11000     60     35    0.003                       0.4  1.5 50000   200   63  0.002 0.056 32000   85   40  0.001  0.042 20000  50   25  0.001 0.034
                  1.2     24800   245     93    0.005 15750    105     59    0.003   9750    60     37    0.003                       0.4   2  50000   200   63  0.002 0.056 32000   85   40  0.001  0.042 20000  50   25  0.001 0.034
                  1.5     22000   250     104   0.006 13500    110     64    0.004   8500    60     40    0.004                       0.4  2.5 45000   160   57  0.002 0.032 28800   70   36  0.001  0.024 18000  40   23  0.001 0.019
                  2.0     18000   260     113   0.007 11560    120     73    0.005   7200    70     45    0.005                       0.4   3  45000   160   57  0.002 0.032 28800   70   36  0.001  0.024 18000  40   23  0.001 0.019
                  2.5     15000   270     118   0.009   9500   130     75    0.007   6100    70     48    0.006                       0.4   4  45000   160   57  0.002 0.020 28800   70   36  0.001  0.015 18000  40   23  0.001 0.012
                  3.0     13240   280     125   0.011   8560   140     81    0.008   5280    70     50    0.007                       0.5   1  43000   220   68  0.003 0.100 28000   95   44  0.002  0.075 17100  60   27  0.002 0.060
                  3.5     11980   310     132   0.013   7690   155     85    0.010   4790    75     53    0.008                       0.5  1.5 43000   220   68  0.003 0.100 28000   95   44  0.002  0.075 17100  60   27  0.002 0.060
                  4.0     10720   340     135   0.016   6820   170     86    0.012   4300    80     54    0.009                       0.5   2  43000   220   68  0.003 0.070 28000   95   44  0.002  0.053 17100  60   27  0.002 0.042
                  4.5     9940    380     141   0.019   6310   185     89    0.015   4300    90     61    0.010                       0.5  2.5 43000   220   68  0.003 0.070 28000   95   44  0.002  0.053 17100  60   27  0.002 0.042
                  5.0     9160    420     144   0.023   5800   200     91    0.017   3800    100    60    0.013                       0.5   3  38700   180   61  0.002 0.040 25200   75   40  0.001  0.030 15390  50   24  0.002 0.024
                  5.5     8530    460     147   0.027   5420   225     94    0.021   3540    110    61    0.016                       0.5   4  38700   180   61  0.002 0.040 25200   75   40  0.001  0.030 15390  50   24  0.002 0.024
                  6.0     7900    500     149   0.032   5040   250     95    0.025   3280    120    62    0.018                       0.5   5  38700   180   61  0.002 0.025 25200   75   40  0.001  0.019 15390  50   24  0.002 0.015
                  7.0     6950    520     153   0.037   4420   250     97    0.028   2900    120    64    0.021                       0.5   6  34400   140   54  0.002 0.025 22400   60   35  0.001  0.019 13680  40   21  0.001 0.015
                  8.0     6000    540     151   0.045   3800   250     96    0.033   2520    120    63    0.024                       0.6   2  36400   250   69  0.003 0.084 24000 110    45  0.002  0.063 14500  65   27  0.002 0.050
                  10.0    5040    540     158   0.054   3280   250     103   0.038   2020    120    63    0.030                       0.6   3  36400   250   69  0.003 0.084 24000 110    45  0.002  0.063 14500  65   27  0.002 0.050
                  11.0    4580    480     158   0.052   3030   240     105   0.040   1850    110    64    0.030                       0.6   4  32760   205   62  0.003 0.048 21600   90   41  0.002  0.036 13050  55   25  0.002 0.029
                  12.0    4120    420     155   0.051   2780   230     105   0.041   1680    100    63    0.030                       0.6   6  32760   205   62  0.003 0.030 21600   90   41  0.002  0.023 13050  55   25  0.002 0.018
                  14.0    3610    390     159   0.054   2440   200     107   0.041   1480    90     65    0.030                       0.6   8  29120   160   55  0.003 0.018 19200   70   36  0.002  0.014 11600  40   22  0.002 0.011
                  16.0    3100    360     156   0.058   2100   170     106   0.040   1280    80     64    0.031                       0.6  10 21840    105   41  0.002 0.012 14400   45   27  0.002  0.009  8700  25   16  0.001 0.007
                  20.0    2520    280     158   0.056   1640   120     103   0.037   1000    60     63    0.030                       0.7   2  36400   250   80  0.003 0.140 24000 110    53  0.002  0.105 14500  65   32  0.002 0.084
                                                                    1.0D                                                              0.7   4  32760   205   72  0.003 0.056 21600   90   48  0.002  0.042 13050  55   29  0.002 0.034
                                                                                                                                      0.7   6  32760   205   72  0.003 0.035 21600   90   48  0.002  0.026 13050  55   29  0.002 0.021
                                                          0.2D                                                                        0.7   8  29120   160   64  0.003 0.035 19200   70   42  0.002  0.026 11600  40   26  0.002 0.021
                                                                                                                                      0.7  10 29120    160   64  0.003 0.021 19200   70   42  0.002  0.016 11600  40   26  0.002 0.013
                                                                                                                                      0.8   2  36400   250   91  0.003 0.160 24000 110    60  0.002  0.120 14500  65   36  0.002 0.096
                                                                                                                                      0.8   3  36400   250   91  0.003 0.112 24000 110    60  0.002  0.084 14500  65   36  0.002 0.067
                                                                                                       RPM = rev./min.                0.8   4  36400   250   91  0.003 0.112 24000 110    60  0.002  0.084 14500  65   36  0.002 0.067
                                                                                                       FEED = mm/min.                 0.8   6  32760   205   82  0.003 0.064 21600   90   54  0.002  0.048 13050  55   33  0.002 0.038
                                                                                                       Vc = m/min.
                                                                                                       fz = mm/tooth                  0.8   8  32760   205   82  0.003 0.040 21600   90   54  0.002  0.030 13050  55   33  0.002 0.024
                                                                                                                                      0.8  10 29120    160   73  0.003 0.040 19200   70   48  0.002  0.030 11600  40   29  0.002 0.024
                                                                                                                                      1.0   3  33100   280   104  0.004 0.200 21600 120   68  0.003  0.150 13200  70   41  0.003 0.120
                                                                                                                                      1.0   4  33100   280   104  0.004 0.140 21600 120   68  0.003  0.105 13200  70   41  0.003 0.084
                                                                                                                                      1.0   6  29790   225   94  0.004 0.080 19440   95   61  0.002  0.060 11880  55   37  0.002 0.048
                                                                                                                                      1.0   8  29790   225   94  0.004 0.080 19440   95   61  0.002  0.060 11880  55   37  0.002 0.048
                                                                                                                                      1.0  10 29790    225   94  0.004 0.050 19440   95   61  0.002  0.038 11880  55   37  0.002 0.030
                                                                                                                                      1.0  12 26480    180   83  0.003 0.050 17280   75   54  0.002  0.038 10560  45   33  0.002 0.030
                                                                                                                                                                                                 DIA. = Diameter   RPM = rev./min.  Vc = m/min.
                                                                                                                                                                                                 LBS = Length Below Shank   FEED = mm/min.  fz = mm/tooth
               820  • phone:+1-800-765-8665,  Technical Support : 888-868-5988,  www.yg1usa.com                                                           phone:+1-800-765-8665,  Technical Support : 888-868-5988,  www.yg1usa.com  •  821
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