Page 929 - YG 2019
P. 929

X-POWER                  X-POWER
 END MILLS  RECOMMENDED CUTTING CONDITIONS  END MILLS  RECOMMENDED CUTTING CONDITIONS




 CARBIDE, 4 FLUTE BALL NOSE - MMC  CARBIDE, 2 FLUTE MINIATURE BALL NOSE


 RECOMMENDED   EM960, EM865 SERIES
 ae                                                                  P
 CUTTING         MATERIAL                 NON-ALLOYED STEELS

 ap  CONDITIONS                              ALLOY STEELS                          HARDENED STEELS
                                              CAST IRON
                 HARDNESS                    HRc30 ~ HRc45                           HRc45 ~ HRc55
                 STRENGTH                   1000 ~ 1500N/mm 2                       1500 ~ 2000N/mm 2
                 DIAMETER             RPM                 FEED                RPM                 FEED
              R.012  ×  .024         30000                23.6               30000                11.8
 ▶ ap=0.02×D1  R.0155 ×  .031
 ▶ ae=0.05×D1                        27000                25.6               27000                15.0
              R.020  ×  .040         25000                25.6               25000                15.7
              R.0235 ×  .047         24000                26.4               24000                16.5
              R.031  ×  .062         23000                27.6               23000                16.9

                                                   ap                                      ap
                               D<.040    D≧.040                        D<.040    D≧.040
 EM093, EM097, EM673, EM864 SERIES  ap=0.05×D  ap=0.075×D              ap=0.05×D  ap=0.05×D
                               ae=0.15×D  ae=0.15×D           ae       ae=0.1×D  ae=0.15×D            ae
 ■ NORMAL SPEED
                                                                                                   RPM = rev./min.
 P                                                                                                 FEED = inch/min.
 MATERIAL  NON-ALLOYED STEELS  ALLOYED STEELS
 ALLOY STEELS  HEAT RESISTANT  HARDENED STEELS
 CAST IRON  STEELS
 HARDNESS  ~HRc30  HRc30 ~ HRc40  HRc45 ~ HRc65
 STRENGTH  ~1000N/mm 2  1000 ~ 1250N/mm 2  1500N/mm 2
 DIAMETER  RPM  FEED  RPM  FEED  RPM  FEED
 R3/32  ×  3/16  21000   157.5  20000    157.5  7000   55.1
 R1/8  ×  1/4  17000   157.5  16000   137.8  6000   51.2  CARBIDE, MULTI FLUTE ROUGHING - SIDE CUTTING
 R5/32  ×  5/16  13000   137.8  12000   118.1  4500  43.3
 R3/16  ×  3/8  10500   118.1  10000     98.4  3500   39.4
 R1/4  ×  1/2    9000   110.2    8000     98.4  3000   37.4
 R5/16  ×  5/8    6000   110.2    5500    86.6  2000  31.5  EM666, EM156, EM832, EM814 SERIES
 RPM = rev./min.                                                 P
 FEED = inch/min.
             MATERIAL  NON-ALLOYED STEELS  ALLOY STEELS     ALLOY STEELS
                         ALLOY STEELS     HEAT RESISTANT    HEAT RESISTANT  HARDENED STEELS   HARDENED STEELS
                           CAST IRON         STEELS            STEELS
 ■ HIGH SPEED  HARDNESS     ~HRc30         HRc30 ~ HRc38     HRc38 ~ HRc45    HRc45 ~ HRc55     HRc55 ~ HRc65
                                                                                                       2
 P           STRENGTH     ~1000N/mm 2     1000 ~ 1200N/mm 2  1200` ~ 1400N/mm 2  1400 ~ 2000N/mm 2  2000N/mm ~
 MATERIAL  NON-ALLOYED STEELS  ALLOYED STEELS  DIAMETER  RPM  FEED  RPM  FEED  RPM  FEED  RPM  FEED  RPM  FEED
 ALLOY STEELS  HEAT RESISTANT  HARDENED STEELS  1/4  15600  91.4  12400  33.1  8400  22.5  3400  10.3  2400  7.5
 CAST IRON  STEELS  5/16
                                                                                        9.5
 HARDNESS  ~HRc30  HRc30 ~ HRc40  HRc45 ~ HRc65  3/8  11600  91.4    9200  33.1  6300  22.5  2400  11.4  1800  7.1
                         9200
                                 91.4
                                           7600
                                                                    22.5
                                                                            2000
                                                                                              1300
                                                  33.1
                                                                                                        7.5
                                                           5100
 STRENGTH  ~1000N/mm 2  1000 ~ 1250N/mm 2  1500N/mm 2  1/2    8000  94.5    6000  31.5  4200  22.5  1680  10.3  1200  7.5
 DIAMETER  RPM  FEED  RPM  FEED  RPM  FEED
               5/8       6000    94.5      4800   29.9     3300     20.1    1200        6.3     800     4.4
 R3/32  ×  3/16  28000   220.5  27000   208.7  11000   82.7  3/4    5200  91.4    4400  28.4  2700  16.6  1100    5.9    700  4.0
 R1/8  ×  1/4  23000   200.1  22000   192.9    9000   74.8  1    4800  85.1    3600  22.1  2400  14.2  1000    5.9    660  4.0
 R5/32  ×  5/16  18000   181.1  17000   169.3    7000   66.9
 R3/16  ×  3/8  14000   153.5  13000   145.7    5000   55.1
 R1/4  ×  1/2  12000   145.7  11000   137.8    4500   51.2  1.5D                    1.0D
 R5/16  ×  5/8    9000  122.0    8000   118.1    3300   43.3
                                                    0.3D                                        0.05D
 RPM = rev./min.
 FEED = inch/min.                                                                                  RPM = rev./min.
                                                                                                   FEED = inch/min.
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