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Packaging



          particular needs in great detail and
          proposed the Elematic 3001 WA wrap-
          around case packer for medium and
          large sizes for the production site in
          Sussex. The machine cartons 325g-
          and 1kg-boxes of Crunch, Hemp Plus
          Granola and Corn Flakes. The site in
          Blaine also needed a new cartoning
          solution  for boxes  of cereal  bars,
          so Nature’s  Path purchased the
          Elematic 3000 WAH for hooded wrap-
          around cases. Syntegon Technology
          also  suggested the Elematic 3000
          WAH XXL case packer to carton the
          225g- and 650g-stand-up bags of
          the Qi’a superfood  breakfast cereal
          at  Nature’s Path’s production site
          in  Sussex,  Wisconsin.  These case
          packers are ideal for shelf- and retail-
          ready products that are transported,
          stored and displayed in large cases,
          such as  corrugated  display bins
          placed at the end of  supermarket   so,  they  have  helped  us  become   while helping Nature’s Path to reduce
          aisles. The machines offer maximum   more  sustainable. We managed to   scheduled  downtimes.  Format
          flexibility  as  they  can  handle  up  to   reduce our need for corrugated case   changeovers can be performed
          35 different formats, pack styles and   material by up to 15 percent, which   in approximately eight  minutes  -
          product sizes.                   translated into substantial cost   depending on the grouping pattern.
                                           reductions  as  well  as  a  significant   The machine also features  an
          sIgnIFIcanT MaTerIal and         contribution  to  our  environmental   external hotmelt granulate container
          cOsT saVIngs                     mission,” Mehrotra explains.      and  an HMI intuitive control panel
          Nature’s Path’s processing and                                     which enables operators to program
          packaging lines for cereals comprise   easy MacHIne access FOr     format  selection,  position, speed,
          a  number  of  machines  for  filling   eFFIcIenT FOrMaT cHanges   timing and glue position.
          and cartoning stand-up bags. As the   The Elematic 3001 WA was designed
          last machine in the line,  Syntegon   with  usability  in mind.  Loading   successFul ParTnersHIP
          Technology’s Elematic case packers   blanks into the machine is hassle-   The  long-lasting  relationship
          collate  the packaged  products into   free and  back-friendly  due  to  the   between Bosch  Packaging, now
          corrugated  cases. The Elematic   ergonomically-designed low blank   Syntegon Technology,  and Nature’s
          forms and fills 20 cases per minute   magazine. The case  packer’s open   Path is built  on trust.  “Having
          via the lowerator principle,  which   and easy-access  framework offers   worked together for so long, we have
          stands out  for its gentle handling   another user-friendly advantage:  it   established very close ties, despite
          and compact case packing. In order   not only boosts visibility throughout   the  distance  and time  differences,”
          to make sure the Elematic 3001 WA   the cartoning  process,  but also   Mehrotra   explains.   “With   Jeff
          would integrate well into the existing   enables operators to  quickly  clean   Downer we have a trusted contact
          production  line,  Bosch Packaging   and  adjust the machine.  Thanks to   person on  the ground.  Throughout
          experts at  the packaging  design   the Elematic Click System, which is   the project, we truly felt that Bosch
          center in Remshalden, Germany    a standard feature on the Elematic   Packaging  was there for  us.  For
          worked  closely  with  Nature’s  3001 series, format changes are tool-   any further questions or issues,
          Path  to  find  a  tailored  solution  for   free and  completely reproducible.   we knew we could reach out to the
          their packaging needs. “The  team   A clearly audible clicking noise   comprehensive customer services
          proposed a case  packing solution   indicates to operators when the   via their hub in Raleigh,  North
          that  offers us high  production   parts  have successfully  locked into   Carolina. The team took our specific
          speeds, maximum flexibility and an   place.  This eliminates the need for   needs into account and really valued
          improved user experience. In doing   adjustments and  minimizes errors,   our feedback.”


                                           Food Marketing & Technology   52 March 2020
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