Page 65 - Template Tesis UTM v2.0
P. 65

parts with only one good surface. Precise thickness control in the moulding is also

                   difficult to achieve. The advantages and disadvantages of the hand lay-up method are
                   as shown in Table 2.11.




                   Table 2.11     Advantages and disadvantages of hand lay-up method [71]

                     Advantages                               Disadvantages

                      •  Design flexibility                   •  The process is labor-intensive

                      •  Large and complex items can be       •  Only one tooled (molded) surface is
                         produced                                obtained

                      •  Minimum equipment investment is      •  Quality is related to the skill of the
                         necessary                               operator

                      •  Tooling cost is low                  •  It is a low-volume process

                      •  The start-up lead time and cost are   •  Longer cure times required
                         minimal                              •  The waste factor can be high

                      •  Design changes are easily affected

                      •  Molded-in inserts and structural
                         reinforcements

                      •  Sandwich constructions are

                      •  possible
                      •  Proto-typing and pre-production

                         method for molding processes

                      •  Semi-skilled workers are needed
                         and working training is minimal






                           Vacuum bagging composites are inexpensive technique to optimise process
                   controls, design refinements and improve material properties by imparting vacuum and

                   pressure. Resin Transfer Moulding (RTM) is a closed mould process where resin mix
                   is transferred via injection ports into the cavity to form composite parts. Hard tooling

                   of match and female moulds are required in this process to withstand pressure during

                   resin  injection.  Curing  condition  for  the  parts  being  fabricated  via  RTM  highly
                   dependent on the product thickness, mould temperature and type of resin used.



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