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TOTAL PRODUCTIVE MAINTENANCE
Table 7.1: TPM Major Activities
Department
Activities Remarks
Responsible
Elimination of Production, Breakdown losses
six big losses Maintenance, Setup and Adjustment
Plant Engineering losses
Minor stoppage losses
Speed losses
Quality defect and rework
Yield losses
Planned Maintenance Reduce variability of parts
Maintenance life, extend parts life,
restore
deteriorated parts, predict
parts' life
Autonomous Production – shop floor Seven-Step Program
Maintenance personnel Initial cleaning
Countermeasures to
sources
of contamination
Cleaning and Lubricating
Standards
Overall Inspection
Autonomous Maintenance
Standards
Process Quality Assurance
Autonomous Supervision
Focused Plant Engineering Early equipment
Improvement management – prevention
and better than cure
Preventive
Maintenance/
Engineering
Easy-to- Product Design Design for
manufacture Manufacturability
product design
Training and All employees in all
Development departments
to support
above activities
BPLK 76 DMQ 40392
