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TOTAL PRODUCTIVE MAINTENANCE


                     7.6    TPM ORGANIZATION

                            One  of  the  most  common  questions  is:  “how  the  organisation  should  be
                            structured?” There are several philosophies that are currently being used, so
                            each must be analysed for the application to a company. In many cases, a
                            combination of various aspects of the different philosophies may be used.

                            One school of thought is to have the maintenance personnel assigned directly
                            to the line or operations personnel. This can work; however, the maintenance
                            organisation  will  still  have  to  exist  with  a  core  of  skilled  personnel  with  a
                            technical focus. The organisational structure may be viewed as in Figure 7.5.
                            This structure allows the maintenance department to have some personnel for
                            more technical assignments, but keeps the primary maintenance personnel on
                            the maintenance department to have some personnel on the team where they
                            can be focused. This structure is really just a slight modification of the common
                            area maintenance organisation pictured in Figure 7.6. The major point is to
                            keep the maintenance personnel focused on the maintenance responsibilities.
                            If they are viewed as just another team member and used as another operator,
                            the ultimate goal of improving the equipment utilization will not be achieved. A
                            second danger in this arrangement is that some operations managers have
                            used it as a method of getting control of the maintenance personnel. If this
                            happens, some short term benefits appear to be gained; but in the long term,
                            the organisation suffers, since the focus of maintenance the equipment is lost.







































                       BPLK                                   86                             DMQ 40392
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