Page 85 - Facility Management (All Chapter)

TOTAL PRODUCTIVE MAINTENANCE

Table 7.2: The Seven Steps of Autonomous Maintenance
Step Name Activity
1 Clean and inspect Eliminate all dirt and grime on the machine,
lubricate, tighten bolts, and find and correct
problems.
2 Eliminate problem Correct sources of dirt and grime; prevent
sources and spattering and improve accessibility for
inaccessible areas cleaning and lubrication. Shorten the time it
takes to clean and lubricate.
3 Draw up cleaning Write standards that will ensure that cleaning,
and lubricating lubricating, and tightening can be done
standards efficiently.
4 Conduct general Conduct skills training with inspection
inspections manuals and use general inspections to find
and correct slight abnormalities in the
equipment.
5 Conduct Prepare standard check sheets for
autonomous autonomous inspections. Carry out the
inspections inspection.
6 Standardize through Standardize and visually manage all work
visual workplace processes. Examples of standards needed:
management -cleaning, lubrication, and inspection
standards
-shop floor materials flow standards
-data recording method standards
-tool and die management standards
7 Implement Develop company policies and objectives;
autonomous make improvement activities part of everyday
equipment practice; keep reliable MTBF (mean time
management between failures) data, analyse it and use it to
improve equipment.

BPLK 85 DMQ 40392