Page 3 - A4 Post tensioning bar 1030
P. 3

Macalloy Post Tensioning System


        Steel Quality                    to  ensure  that  the  steel  achieves  in lengths  up  to  6m  for  all
                                         the   mechanical   properties   stated  diameters from    20mm    to    75mm.
                                         in table 2. Rigorous inspection and
        Macalloy 1030 is a carbon-chrome
        steel  with  a  composition  designed   testing  is  carried  out,  both  during   Macalloy S1030 has very good
        to give the specified properties. All   and    after    treatment,    to   ensure      general  corrosion properties, similar
        bars are hot rolled. Diameters from   consistent  tensile  properties.  The        to grades 1.4305 (303) and 1.4301
        25mm  to  40mm  are  cold  worked   mechanical performance of the bar   (304) austenitic stainless steel bars.
        by   stretching.  The   stretching   load   is monitored through the tensile   In industrial atmospheres some
        and    permanent    elongation    are   testing of machined specimens   surface discolouration may occur
        predetermined by preliminary tests   rather than section testing.  over a period of time.
        and  the  properties  are  monitiored
        during   production   to   ensure   that   Macalloy S1030         Macalloy S1030 is a martensitic
        the   bars   as   supplied   comply                               nickel-chrome alloy steel, hardened
        in all  respects  with  the  provisions   Stainless Macalloy S1030 bars in   during  manufacture   to   attain
        of   BS4486.                     diameters from 20mm to 75mm are   the specified properties.
                                         made  from  precipation  hardened
        Bars of 50mm and 75mm diameter  stainless steel.                  The     mechanical     properties     of
        are heat  treated  after  rolling  at  a                          both Macalloy 1030 and S1030 bars
        controlled   temperature   and   time  Macalloy S1030 bars are available  are listed in table 2.



         Table 2: Mechanical Properties


                                Nominal ultimate    Nominal 0.1%         Minimum         Approximate modulus
                Grade            tensile strength    proof stress        elongation         of elasticity
                                   N/mm 2              N/mm 2              %                 kN/mm 2
           Macalloy 1030 25-40mm    1030               835                 6                  170*
           Macalloy 1030 50-75mm    1030               835                 6                  205
           Macalloy S1030 20-75mm   1030               835                 10                 185
        *Secant Modulus of Elasticity in range 5 - 70% UTS


































                                                             Izmit Bay Bridge, Turkey
                                                             Main Contractor IHI




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