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                                                                         Drills to remove broken taps         WDG




                                                                                       WDG



              VHM


               AT














                                                                        P  M  K        P  M  K
             Material groups
                                                                        N  S  H        N  S  H
             Internal cooling                                             IK              -
               Quality of material                                       VHM             VHM
             Coating                                                      AT             AT
             Nakrój / Chamfer                                      Norm                   -
                    Ć d             M       l  ±2    l  ±2  Ć d
                       1                     1       2         2   Tol.
                                                                  INDEX                W9-900002
                    2,5             M3       38      10      3    0250
                    3,3             M4       46      14      4    0330
                    4,2             M5       50      19      5    0420
                    5,0             M6       50      23      6    0500
                    6,8             M8       60      23      8    0680                                            6 6
                    8,5            M10       80      25     10    0850
                    10,2           M12       80      35     12    1020

                                                                    feed    fz     fz      fz     fz     fz
                                                                   Vc m/min  ϕ 3,3-6,8  ϕ 6,8-10,2  ϕ10,2-14,0  ϕ14,0-15,5  ϕ15,5-17,5
                                                                   od  do  od  do  od  do  od  do  od  do  od  do
                                                                  10  12  0,040  0,08  0,08 0,110   0,110  0,140   0,140  0,150   0,150 0,170  7
            Operation instruction:
            1. The workpiece has to be clamped very stable and safe.
            2. The overlapping part of the tap has to be made plane with the
            workpiece.
            3. Centering of the drill by multiple tip-centering. In case of tip-centering
            with an NC machine please choose a lower cutting feed.
            4. The remove of a tap can be made with an NC machine with lubrication
            (Attention: risk of bonding) also by hand with a bench drilling or column
            driling machine. Multiple chipping removal is absolutely necessary.
            5. Remove of remaining chippings with compressed air or with a scriber.
            6. New thrad cutting with a new tap
            7. After finishing the new thread please test the size accuracy.
            1-5 taps can be remove with one drill to remove jammed taps.
            Regrinding of drills to remove jammed taps is not economical.
            Due to the hexagon this drill can also be clamped in normal three- or
            four-jaw chucks.
            In case of correct use the core hole will not be damaged in all materials,
            also in Cu or Al and hardened materials


                                                             Drill set to remove broken taps
                                                             on page 208












             Example of order                                    Available from stock                          149
             W9-900002-0250                                      On request
             WDG 2,5 VHM AT
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