Page 308 - (DK) The Business Book
P. 308

306 KAIZEN


                                                                               A fish-bone diagram has
                                                                               the problem to be solved on the
                                                                               right-hand side. An arrow, like
               MAN POWER                  MACHINES            MATERIALS        a spine, leads to it. The causes of
                                                                                      the problem are split up
                                                                                           between the six
                                                                                              categories.
                     Motivation             Maintenance            Specifications
            Training
                                    Programs
                                                            Suppliers
                       Staffing                Software             Raw materials
                                                                                               PROBLEM

                       Policies             Quality control             Site

                     Planning        Standards  Accounting   Time zone  Culture
             Laws

                                                                 MOTHER
                 METHODS               MEASUREMENT
                                                                  NATURE


        (environmental factors). Solutions to  in kaizen improvements and,   loyalty, and mutual respect exists
        each of the possible causes of the   consequently, financial bonuses   between the management and the
        problem are evaluated by the circle   should not be necessary.    work force. This avoids a potential
        using the “five Ws,” which are the                                 downside to the philosophy: the
        five questions: Why, When, Where,   Empowerment                    fact that in a market where sales
        Who, and What.                   One way managers empower their   are flat, employee ideas that lead to
           Japanese companies do not     workers is giving them the authority  an increase in productivity could
        tend to give cash bonuses to     to make decisions that affect their   represent a threat to jobs. Workers
        workers in return for their ideas. In   working lives. Empowerment is   are hardly likely to discuss labor-
        order for kaizen to be truly effective,  more far-reaching than delegation,   saving or cost-cutting measures if
        workers must feel a sense of pride   which merely involves giving   they are talking themselves out of
        and fulfillment when contributing   permission for an employee to   a job. In many Japanese companies
        their suggestions. New employees   perform a specific task. An     the kaizen culture used to
        are told when they start working    employee who is empowered has   incorporate a promise from the
        with the company that kaizen is an   been given the freedom to decide
        expectation: an everyday part of   what to do and how it should be
        company life. In businesses that   done. Empowerment is essential to
        use kaizen successfully, employees’   any kaizen program because it
        commitment to contributing ideas   enables good ideas from the
        is usually secured via programs of   factory floor to be implemented       A company will
        job enrichment, which tend to    immediately. Once the kaizen              get nowhere
        produce high levels of employee   philosophy is in place, good ideas    if all the thinking is
        motivation. According to         and their subsequent                  left to management.
        motivational theorists such as   improvements should keep on              Akio Morita
        Frederick Herzberg, workers enjoy   flowing through—the number of
                                                                           Japanese founder of Sony (1921–99)
        problem solving, decision making,   ideas made every week increases
        and the opportunity to advance    because workers are able to observe
        and grow psychologically while    the effects of their own solutions.
        at work. Therefore, it follows that   To work effectively, kaizen requires
        workers should enjoy taking part    a business culture where trust,
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