Page 152 - Module DMV20173
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8.0   POWDER PROCESSING


                     8.2.4  SECONDARY OPERATION


                     1.     In order to further improve the properties of sintered powder metallurgy products, or

                            to impart special characteristic, several additional operations may be carried out after
                            sintering.
                     2.     The  function  of  secondary  operation  are  varied,  they  include  densification,  sizing,
                            impregnation, infiltration, heat treatment and finishing.



                            Example 8.1
                            Describe  the  stages  to  produce  compacted  product  using  powder  metallurgy

                            technique in a form of flow chart.



                                 Metal Powder               Blending                   Compaction



                            Example 8.2

                            What hazards are involved in powder metallurgy processing? Explain their causes.

                            Answer.

                            Because of their high surface area to volume ratio, metal powders can be explosive,
                            particularly aluminum, magnesium, titanium, zirconium and thorium. Great care must

                            be exercised both during blending and in storage and handling. Precautions include
                            (a)  grounding  equipment,  (b)  preventing  sparks  (by  using  non-sparking  tools)  and
                            avoiding friction as a source of heat, and (c) avoiding dust clouds, open flames, and

                            chemical reactions.


                                 EXERCISE 8.1


                                 1. Describe briefly the production steps involved in making powder

                                  metallurgy parts.

                                 2. Why blending the metal powder is essential in powder metallurgy

                                  processing.







                     BPLK                                       184                                   DMV 20173
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