Page 52 - 2010-2022 hose manufactureing ability and guide
P. 52

TOLERANCES

                                                      Chapter 4





                    Dimensional tolerances attainable in hose are determined by the method of manufacturing. The
                 tolerances given in this handbook are those which have been found practical in commercial usage
                 and are  satisfactory  for the  installation  on  hose of fittings and couplings and for security of
                 attachment in service under normal circumstances.
                    Customers requiring use of zero defects acceptance sampling plans should understand that this
                 will necessitate special  handling and  sorting procedures  to attain the  desired  level  of acceptance.
                 Likewise, the requirement of tolerances tighter than those given will necessitate special handling and
                 sorting procedures.
                      Most hose produced by conventional methods has good length stability and falls within the length
                 tolerances shown in this chapter. However, some types of hose have a tendency to shrink or shorten
                 more than normal during shipment or storage. This is especially true of hoses made with a helical
                 wire embedded in the carcass. Consequently, the actual length should be determined by measuring
                 under 10 psi (0.07 MPa) hydrostatic pressure. When these hoses are subjected to a nominal pressure,
                 they generally will elongate to their original shipping length.









                 Class Identification                            Second
                    In  order to provide for a quick and  easy      Digit                      Description
                 means of identifying the proper tolerances as set         1       Steel Mandrel
                 up by  manufacturing methods, a code of three         2       Flexible Mandrel
                 numbers with a letter has been devised. The first         3       Non-Mandrel- Mold cured
                 digit identifies the product by the broad general   4       Non-Mandrel- Non-Mold cured
                 description of its method of manufacture. These
                 numbers and their descriptions are as follows:    The  third  digit distinguishes, where
                                                                necessary, between tolerances  on  hose  made
                  First                                         with rubber cover as opposed to hose which is
                  Digit                            Description   made without a rubber cover but with a cement
                       1       Textile — Braided, knitted or spiral   protection. These  numbers and  their
                    wound                                       descriptions are as follows:
                    2       Wire — Braided or spiral wound
                    3       Machine made  — Wrapped or              Third
                             spiralled ply                           Digit                     Description
                    4       Hand built — Non-wire reinforced          1       No distinction between hose
                    5       Hand built — Wire reinforced           2       Applies to rubber covered only
                    6       Circular woven — Fire hose             3       Applies to non-rubber covered only
                    7       Circular woven — Chernack Loom
                    8       Dredging Sleeves
                                                                    The letter “A” designates that  these are
                                                                commercial tolerances.
                    The second digit identifies the  product by
                 subdivisions  of its  method of manufacture.
                 These numbers and  their descriptions  are  as
                 follows:





                RMA/IP-2/2003                                                                             31
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