Page 47 - 2010-2022 hose manufactureing ability and guide
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Wrap Cure                                      Open Cure

                        The wrap cure process uses a closely woven   Open or pan cure is the simplest of rubber
                 textile fabric tape generally  2" to  4" in width,   hose  vulcanization  techniques. Essentially, the
                 wrapped spirally around the  uncured  hose and   hose is  taken from the covering operation,
                 steam vulcanized. This fabric tape, generally   coiled  either on  reels or  horizontal  pans  and
                 nylon, is overlapped sufficiently that along with   placed directly into the vulcanizer. Obviously,
                 the  shrinkage properties of the textile, provide   without any protective  or compressive sheath
                 compaction forces  to  the hose bonding  the   during cure, this process is limited to products
                 components  during cure.  The tape  is removed   of one or two ply and 1" ID or less, either non-
                 and recycled after  cure. The rough  surface of   mandrel or flexible mandrel. If non-mandrel, a
                 the tape  creates a  similar rough finish  on  the   water or air charge may be used inside the hose
                 hose. Wrap curing is used for flexible or rigid   for support during cure.
                 mandrel  constructions  in  virtually all sizes.    Curved Hose
                 Figure 2-19 shows a late model wrapper.
                                                                    For certain applications, such as automotive
                                                                coolant hose, a curved or shaped configuration
                                                                is required for the hose. In these cases, the
                                                                uncured hose  is cut  to the  specified length,
                                                                installed  on a metal mandrel  that  is the  same
                                                                shape as the  finished  part, open steam
                                                                vulcanized, and then removed  from the
                                                                mandrel. Because the hose  is cured in this
                                                                configuration, it retains  the shape  of the
                                                                mandrel. Figure  2-20  shows  a typical curved
                                                                hose/mandrel process.

























                                                                                Figure 2-20










                                 Figure 2-19










                RMA/IP-2/2003                                                                             26
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