Page 586 - CarrLaneCatalog_2019ed-c.pdf
P. 586

DIRECTED-COOLANT BUSHINGS




                                                              STANDARD ID TOLERANCES:
                                                              From #80 to 1/4”   +.0001/+.0004   From .35 to 3mm   +.002/+.008mm
                                                                                      Over  3 to 6mm   +.004/+.012mm
                                                              Over 1/4 to 3/4”   +.0001/+.0005   Over  6 to 10mm   +.005/+.014mm
                                                                                      Over  10 to 18mm   +.006/+.017mm
                                                              Over  3/4 to 1-1/2”   +.0002/+.0006   Over  18 to 30mm   +.007/+.020mm
                                                                                      Over  30 to 50mm   +.009/+.025mm
                                                              Over  1-1/2 to 2-3/4”  +.0003/+.0007
           DC
                                                              REAMER ID TOLERANCES:
                                                              From #60 to 1/4”   +.0005/+.0008   From 1 to 3mm   +.006/+.012mm
                                                                                      Over 3 to 6mm   +.010/+.018mm
                                                              Over 1/4 to 1”   +.0006/+.0010   Over 6 to 10mm   +.013/+.022mm
                                                                                      Over 10 to 18mm   +.016/+.027mm
                                                              Over 1 to 1-1/2”   +.0008/+.0012   Over 18 to 30mm   +.020/+.033mm
         BODY    F                                      N     STANDARD LINER ID TOLERANCES:
          OD    DIA     G     H      J     L     M     DIA    5/16”        +.0001/+.0004  1-3/8”     +.0006/+.0010
          5/16  35/64              11/64  65°    5/8   5/8    1/2”         +.0002/+.0005  1-3/4”     +.0008/+.0012
          1/2   51/64  1/4    1/8  19/64  65°    3/4   7/8    3/4”         +.0003/+.0006  2-1/4”     +.0010/+.0015
          3/4   1-3/64             27/64  50°    7/8   1-1/8  1”           +.0004/+.0007
           1   1-27/64             19/32  35°   1-7/64  1-1/2
          1-3/8  1-51/64  3/8  3/16  25/32  30°  1-19/64  1-7/8     ID                             ANSI   LOCK
          1-3/4  2-19/64             1    30°  1-41/64  2-3/8     RANGE          OD       LENGTH  PART NO.  SCREW
                                                                                                           LS-1
                                                                                                 DC-20-12
                                                                                           *3/4
          2-1/4  2-51/64           1-1/4  25°  1-57/64  2-7/8   .0625-.0934                                RC-01
                                                                  1/16-#43                  *1   DC-20-16  RK-01
                                                                1.60-2.35mm     5/16       *1-3/8  DC-20-22  RK-11
         BODY                              T     U                            .3125-.3123  *3/4  DC-20-12  LS-1
          OD     P      Q     R      S    DIA    DIA    V       .0935-.1935                                RC-01
                                                                  #42-#10
                                                                                            *1
          5/16  3/32   3/16   1/2   5/64  .067  25/64  5/32     2.40-4.90mm                *1-3/8  DC-20-16  RK-01
                                                                                                 DC-20-22
          1/2   3/32  5/16**  5/8   9/64  .093  19/32**  7/32**                                            RK-11
                                                                                           *3/4  DC-32-12
          3/4    1/8   5/16   3/4  17/64  .104  55/64  7/32                                                LS-1
           1     1/8   5/16  59/64  23/64  .125  1-5/32  7/32   1405-.3438       1/2        *1   DC-32-16  RC-01
          1-3/8  3/16       1-7/64  17/32  .147  1-17/32         #28-11/32    .5000-.4998  *1-3/8  DC-32-22  RK-01
                                                                3.60-8.70mm                *1-3/4  DC-32-28
          1-3/4  3/16  7/16  1-25/64  11/16  .173  1-31/32  9/32                                           RK-11
                                                                                           *2-1/8  DC-32-34
          2-1/4  3/16       1-41/64  7/8  .173  2-15/32
                                                                                            1    DC-48-16
        ** Q = 3/16, U = 39/64, V = 5/32 on 1/2” long liner bushings.  .2812-.5625         1-3/8  DC-48-22  LS-1
                                                                 9/32-9/16       3/4       1-3/4  DC-48-28  RC-01
        APPLICATIONS:                                           7.20-14.00mm  .7500-.7498  2-1/8  DC-48-34  RK-01
        Similar to an SF renewable bushing, but with passages to direct                    *2-1/2  DC-48-40  RK-11
        coolant to the cutting area. This design is particularly good for
        washing away chips, especially when ordered as the combination                      1    DC-64-16  LS-2
        Directed Coolant Chip Breaker (DCCH). DC bushings require special   .4688-.7812    1-3/8  DC-64-22  RC-02
        liners, DCL or DCHL, to direct coolant from a drilled manifold   15/32-25/32  1    1-3/4  DC-64-28  RK-02
        passage to the holes in the bushing’s OD wall. INFO+: Important   11.50-19.50mm  1.0000-.9998  2-1/8  DC-64-34  RK-12
        note: Always order matching liner length (see page 585.)                           2-1/2  DC-64-40
                                                                                            3    DC-64-48
                                                                                            1    DC-88-16
                                                                                           1-3/8  DC-88-22  LS-2
                                                                .7188-1.0625    1-3/8      1-3/4  DC-88-28  RC-02
                                                                23/32–1-1/16  1.3750-1.3747  2-1/8  DC-88-34  RK-02
                                                               18.50-27.00mm
                                                                                           2-1/2  DC-88-40  RK-12
        ORDERING EXAMPLES:                                                                  3    DC-88-48
        DC-20-12-.1250      Standard inch directed-coolant bushing,                        1-3/8  DC-112-22  LS-3
                              inch ID                           .9688-1.4062               1-3/4  DC-112-28  RC-03
        DCCH-20-16-.1250    Same as above, except with chip breakers    31/32–1-13/32  1-3/4  2-1/8  DC-112-34  RK-03
                              (go to next length so that chip breakers   25.00-35.00mm     2-1/2  DC-112-40  RK-13
   13                                                                         1.7500-1.7497
                            extend beyond the liner)                                        3    DC-112-48
        DC-20-12-.1772      Standard inch directed-coolant bushing,                        1-3/8  DC-144-22
                              mm ID (.1772 = 4.50 mm)                                                      LS-3
        DC-20-12-.1250 REAMER   Reamer tolerance on ID         1.3438-1.8750    2-1/4      1-3/4  DC-144-28  RC-03
        DC-20-12-.1250 NCB   No counterbore on long bushings marked    1-11/32–1-7/8  2.2500-2.2496  2-1/8  DC-144-34  RK-03
                              with * (no counterbore is standard on all    35.00-47.00mm   2-1/2  DC-144-40  RK-13
                              other bushings)                                               3    DC-144-48
        DCL-32-12           Liner for renewable bushings above  * INFO+: Counterbored, leaving correct drill-bearing length and
        DCHL-32-12          Head liner for renewable bushings above  clearance (see page 551 for bearing length).

        584  |  Carr Lane Manufacturing Co.  |  8/18                                             www.carrlane.com
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