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i                                                                           Technical Information




            5.5. Thread forming Troubleshooting



                                Problem                                          Solution
              Incomplete form of thread

                                                               Reduce the drill diameter for tapping hole or apply
                                                               the drill diameter according to the selection Table
                                                               for forming taps page 270.















              Overdone form of thread, too small minor diameter



                                                               Increase  the  drill  diameter  for  tapping  hole  or
                                                               apply the drill diameter according to the selection
                                                               Table for forming taps page 270.












              Poor quality of thread surface, yanked off material from surface of thread



                                                               - Improve lubrication: Use forming taps with oil
                                                               grooves
                                                               - Increase amount of coolant/lubricant
                                                               - Use oil for lubricant
                                                               - Use coated forming tap


              Tool breaks

                                                               - Increase tapping hole diameter
                                                               - Increased amount of coolant/lubricant
                                                               - Apply cover  coating preventing
                                                               sticking of material being processed
                                                               -  Check  compliance  of  workpiece  with
                                                               recommendations  regarding  its  plasticity  and
                                                               hardness





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