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Department of MECH | REC

                    2.  Logan, D.L., “A first course in Finite Element Method”, Thomson Asia Pvt. Ltd., 2002


             REFERENCES:
                    1.  Reddy. J.N., “An Introduction to the Finite Element Method”, 3rd Edition, Tata McGraw
                      Hill, 2005
                 2. Rao, S.S., “The Finite Element Method in Engineering”, 3rd Edition, Butterworth    Heinemann, 2004
                3.  Robert D. Cook, David S. Malkus, Michael E. Plesha, Robert J. Witt, “Concepts and Applications of
                    Finite Element Analysis”, 4th Edition, Wiley Student Edition, 2002.
                4.  Chandrupatla & Belagundu, “Introduction to Finite Elements in Engineering”, 3rd Edition, Prentice
                    Hall College Div, 1990
                5.  Bhatti Asghar M, "Fundamental Finite Element Analysis and Applications", John Wiley & Sons,
                    2005 (Indian Reprint 2013)
                6.  David Hutton, “Fundamentals of Finite Element Analysis” McGrawHill, 2005

                                                                                                    L  T  P  C
                   ME17703            PROCESS PLANNING AND COST ESTIMATION
                                                                                                    3   0  0   3

             OBJECTIVES:
                  To understand the basics concepts, factors and methods of process planning.
                  To determine the various process parameters of production process and to enrich knowledge on work
                    holding and process planning activities and documentation.
                  To learn the step by step general procedure of cost estimation.
                  To know the cost estimation procedure for various types of jobs.
                  To attain the knowledge about machining time calculation of various machining process.

             UNIT I        INTRODUCTION TO PROCESS PLANNING                                                               10

             Introduction- Types of production – standardization, simplification –Break even analysis – production design
             and selection  -Methods of process planning - Selection and analysis – Manual planning - CAPP – Variant
             approach - Generative approach - Processes analysis.

             UNIT II       PROCESS PLANNING ACTIVITIES                                                                               10

             Drawing interpretation-Material evaluation – steps in process selection - Production equipment and tooling
             selection  -Process  parameters  calculation  for  various  production  processes-Selection  jigs  and  fixtures
             Selection  of  quality  assurance  methods  -  Set  of  documents  for  process  planning  -Economics  of  process
             planning- case studies

             UNIT III      INTRODUCTION TO COST ESTIMATION                                                                     8

             Aims of costing and estimation - Functions and procedure -Importance of costing and estimation –methods of
             costing-elements  of  cost  estimation  –Types  of  estimates  –  Estimating  procedure-  Estimation  labor  cost,
             material cost- allocation of over head charges- Calculation of depreciation cost

             UNIT IV       PRODUCTION COST ESTIMATION                                                                        8
             Estimation of Different Types of Jobs - Estimation of Forging Shop– Losses in forging – Forging cost,
             Estimation of Welding Shop– Electric welding – Gas cutting  Estimation of Foundry Shop– Pattern cost -
             Casting cost  -Estimation in sheet metal shop– Shearing and forming

             UNIT V        MACHINING TIME CALCULATION                                                                   9
             Estimation of Machining Time - Importance of Machine Time Calculation- Calculation of Machining Time
             for Different Lathe Operations, Drilling and Boring - Machining Time Calculation for Milling, Shaping and
             Planning -Machining Time Calculation for Grinding – Super finishing processes -Lapping and Honing

                                                                                        TOTAL: 45 PERIODS




             Curriculum and Syllabus | B.E. Mechanical Engineering | R2017                             Page 71
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