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 Walmart’s Private Fleet Development
                                                                              Program prepares potential employees
                                                                              from warehouse or store positions for
                                                                              road-ready roles



                                                                              help grow our fleet by doubling trailer
                                                                              production versus 2021. By doubling
                                                                              production from last year, we'll be
                                                                              inserting approximately 4,800 new
                                                                              units into our network in 2022.”
                                                                                  The 210,000-square-foot Searcy
                                                                              plant, which turns out 28-foot pups up
                                                                              to 57-foot city vans as well as straight
                                                                              trucks and converter dollies, has made
                                                                              other adjustments beyond just expand-
                                                                              ing its production capacity.
                                                                                  “This is the first year we're not sell-
                                                                              ing trailers to third parties, even though
                                                                              beat-up, used trailers are going for
                                                                              elevated prices because of production
            “THE PANDEMIC HAD A TREMENDOUS IMPACT ON                          delays with the equipment manufactur-
           LABOR AND THE AVAILABILITY OF RAW MATERIALS,                       ers,” Sterling said. “We’re putting all
             WHICH HAS LIMITED THE NUMBER OF TRAILERS                         our units into our own network.”
                                                                                  In addition to reduced build times,
                ADDED TO THE INDUSTRY. THE EQUIPMENT                          Sterling listed other benefits of build-
            MANUFACTURERS ARE STILL CONSTRAINED, EVEN                         ing in-house. Recycling and refurbish-
          THOUGH SO FAR THIS YEAR HAS BEEN BETTER THAN                        ment of parts save half the cost over
            LAST YEAR. SPECIFICALLY FOR TRAILERS, WE HAVE                     new while allowing for tighter quality
                                                                              control (trailers are spec’d for a 14-year
           A COMPETITIVE EDGE, BECAUSE WE PRODUCE THEM                        lifespan) and the ability change specs
                               RIGHT IN SEARCY.”                              on a dime.

                                                                                  It also allows XPO to maintain
                                —KEVIN STERLING,                              more control over wildly fluctuating
                   XPO LOGISTICS, SENIOR MARKET STRATEGIST                    raw material availability and cost.
                                                                                  “No company is immune from
                                                                              those raw materials issues; we’d like to
                                                                              think we’re managing it better than
        at that time taking more than eight   2015 could have predicted how well the   most,” Sterling said. “While our suppli-
        months.                            decision to keep Searcy open and run-  ers are experiencing delays due to these
            The situation has grown so dire   ning would pay off in 2020, today the   shortages, we’ve been able to forecast
        that manufacturers have steadily   facility is one-of-a-kind among XPO’s   our production a year in advance. This
        increased their grip on controlling how   peers.                      is a real advantage for suppliers to
        many orders they will even accept this   “In January 2022, we added a sec-  source and secure raw materials.”
        year. By April, Transport Topics reported,   ond production line to work evenings.   The plant employs about 150 with
        orders placed for 2023 were largely on   Prior to adding the additional capacity,   the company aggressively looking for
        hold over supply chain uncertainties   we processed an average of 3,300 trail-  additional manufacturing talent. XPO
        and labor scarcity.                ers per year. It’s a combination of trail-  has held multiple job fairs seeking weld-
            Given all of that, it doesn’t take a   ers built from scratch and refurbished,”   ers and technicians to help bolster the
        rocket scientist to see the value of an   Sterling said.              workforce and continues to do so.
        operation like the Searcy plant, XPO’s   “The additional trailers flowing   “We’re not aware of any other LTL
        only trailer manufacturing facility   into the network have allowed us to   carrier with its own trailer production
        which is supported by a growing num-  retire old or damaged trailers faster   capabilities,” Sterling said. “It really sets
        ber of company-owned maintenance   and keep our fleet in top condition.   us apart. Our trailer production capac-
        shops nationwide. And while no one in   This investment in our equipment will   ity is a big competitive advantage. ATR

        ARKANSAS TRUCKING REPORT  |  Issue 3 2022                                                                 41
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