Page 702 - CarrLaneCatalog_2019ed-c.pdf
P. 702

Hydraulic Intensifier                                                                       7250 psi max


                                             APPLICATION:  The hydraulic intensifier   high-pressure is obtained, pulsation of the
                                             converts a hydraulic pressure on the primary   intensifier is stopped. Pulsation continues in
                                             side (input) into a higher pressure on the   case of dynamic application. Max. frequency
                                             secondary side (output).           of pulsation is 30 Hz.
                                             This enables the use of the comparatively   To retract the cylinder, the internal check valve
                                             low pressure of machine tool hydraulics   DV is controlled via port  R and thereby free
                                             to pressurize a hydraulic cylinder with a   return through the intensifier is guaranteed.
                                             correspondingly increased intensification ratio.
                                                                                IMPORTANT NOTES: The hydraulic oil must
                                             DESCRIPTION: The construction of the   be perfectly filtered with particles not larger than
                                             hydraulic intensifier corresponds to the   nominally 10 micron. This is the reason why
                                             principle of pressurizing areas of different   we offer a filter unit (part no. CLR-3887-087),
                                             sizes. Regulation of the high pressure at the   which can be directly integrated in the tubing
                                             secondary side is made by regulation of the   of the low-pressure side. If the intensifier will
                                             low pressure side and is directly proportional.  be used on uncoupled systems (no connection
                                                                                to the pressure generator) a pilot-controlled
                                             First the intensifier delivers a high flow rate at   check valve should be mounted at the high-
                                             a low pressure (displacement of the cylinders),   pressure side (consider min. control pressure
                                             with  increasing  counterpressure  the  for opening). For pilot-operated check valve,
                                             intensifier switches automatically to pressure   see valves section.
                                             intensification. For unclamping, the cylinder is
                                             directly controlled with the low-pressure of the   When designing an installation, pay attention
                                             primary side (see example on previous page).  that there can be leakage between the ports IN
                                                                                and R of the high-pressure intensifier.
                                             FUNCTION: the oil is supplied through input
                                             IN via the check valves  RV1, RV2, and  DV   Leakage rate approx. 50 cm3/min. When
                                             to the high pressure output H and thereby to   using the intensifier in uncoupled systems
                                             the cylinders. In this phase the intensifier is in   there will be a pressure increase in the
                                             rapid function. According to the in ten sification   unclamping line due to the leakage. — Please
                                             i the max. flow rate can be up to 10 liters/  contact us.
                                             min. With increasing pressure in the cylinder
                                             the oscillating pump unit OP (pulsation)
                                             automatically functions. If the adjusted





















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                                Intensification Ratio   3.2        4.0          4.8         6.2          7.5
                                   Max. flow rate
                                                       490          490         490          490         490
                             Low-pressure side Q IN  (cu.in/min)
                                   Max. flow rate,
                                                        25          25           25          25          25
                              High pressure side Q H  (cu.in/min)
                                Max. operating pressure
                                                       2250        1800         1500        1100         950
                                Low-pressure side P IN  psi
   14
                                Max. operating pressure
                                                       7250        7250         7250        7250         7250
                                High-pressure side P H  psi
                                    Weight (lbs)        2.2         2.2          2.2         2.2         2.2
                                    Part No.        CLR-8755-132  CLR-8755-140  CLR-8755-148  CLR-8755-162  CLR-8755-175
                                                                       Carr Lane Roemheld Mfg. Co.
                                                                              Sales — Phone (314) 647-6200     Fax (314) 647-5736
                                                                      Engineering — Phone 1-800-827-2526     Web roemheld-usa.com
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