Page 72 - test2
P. 72

The shoe track was designed to prevent u‐tubing in two ways: (1) the
                   presence of 189 feet of cement as a barrier and (2) the float collar’s flow dual
                   flapper valves were designed to allow only one‐way flow after conversion.

                          The float collar dual flapper arrangement is designed to close after the
                   cement is in place (and starts setting up) to prevent any flow‐back into the casing
                   (and up the well) caused by hydrostatic pressure differences between the dense
                   cement and drilling mud on the outside of the casing and the less dense
                   displacement fluid on the inside.  The float collar also acts as the landing point
                   for the cementing plugs used during the job.  The float collar employed a
                   differential fill tube that allowed mud to flow into the casing as it was run into
                   the well.  The fill tube in this case was designed to be pumped out of the float
                   collar if the pump rate was higher than five barrels per minute.  The position of
                   the top of the float collar located at 18,115 feet placed the float collar across the
                   productive reservoir between 18,083 feet and 18,206 feet measured depth.

                          As described above, the crew had difficulty converting the float collar and
                   may not have achieved conversion despite making nine attempts.  There are
                   three possible reasons for the failure of the float collar: (1) the high load
                   conditions required to establish circulation damaged the float collar; (2) the float
                   collar failed to convert due to insufficient flow rate; and (3) the check valves on
                   the float collar failed to seat due to damage, contamination, or the presence of
                   debris.  None of these float collar failure scenarios excludes the possibility that
                   the cement could have failed due to defective cement design, contamination of
                   the cement by mud in the wellbore, commingling of cement with nitrogen due to
                   nitrogen breakout from the nitrified foam cement slurry, swapping of the shoe
                   track tail cement with the heavier mud in the rathole, a clogged reamer shoe that
                   possibly altered cement flow‐out of the reamer shoe, or some combination of
                   these factors.

                          The forensic examination of the BOP stack found interior erosion of the
                   blind shear rams, which supports this flow path as the most likely scenario.  This
                   erosion detected on the blind shear rams likely resulted from the high pressure
                   flow of hydrocarbons past the rams as a result of the blowout and indicates that
                   hydrocarbons flowed up the well after entering through the shoe track.











                                                             67
   67   68   69   70   71   72   73   74   75   76   77