Page 1303 - YG 2019
P. 1303

TECHNICAL
 DATA  SUPER CUTTING END MILLS



              ROTARY
               ROTARY



 Trouble  Occurrences of trouble  Countermeasures

 •Surface is good but rough  1. Decrease feed
 2. In case using 2 flute, increase to 4 flute

 •Small chip welding  1. Increase cutting speed   TOOL HOLDERS
    2. Utilize wet cutting air blow(ample supply)  TOOL HOLDERS
 3. Carry out fine honing
 4. Up cut → Down cut
 Inferior finished surface  5. Increase feed or enlarge finish allowance
 •With transverse streaks  1. Carry out fine honing
    2. Use water insoluble cutting fluid
 3. Down cut → Up cut
               HYDRAULIC CHUCK - CAT, BT                           TG COLLET CHUCK - CAT, BT
 •Signs of excessive cutting  1. Reduce finishing  depth of cut
    2. Increase cutting speed   DUAL CONTACT HYDRAULIC CHUCK - CCT, CBT, HSK  MILLING CHUCK - CAT, BT
 3. Reduce feed
               HYDRAULIC CHUCK COLLET (REDUCTION SLEEVE)           DUAL CONTACT HIGH SPEED MILLING CHUCK - CCT, CBT, HSK
 •Finish dimensions are   1. Up cut → Down cut   SHRINK FIT HOLDER - CAT, BT  MILLING CHUCK COLLET
   on minus side  2. Reduce finishing  depth of cut
    3. Replace chuck or collet   DUAL CONTACT SHRINK FIT HOLDER - CCT, CBT, HSK  MORSE TAPER ADAPTER - CAT, BT
    4. Reduce projection amount
 5. Increase cutting speed   SHRINK FIT EXTENSION - ST             TAPPING CHUCK - CAT, BT
 Poor machining   END MILL HOLDER & SIDE LOCK ARBOR - CAT, BT      SYNCHRO TAPPING ER CHUCK - CAT
 accuracy  •Poor perpendicularity  1. Reduce finishing depth of cut
    2. Replace chuck or collet
 3. Reduce projection amount  DUAL CONTACT SIDE LOCK ARBOR - CCT, CBT   QUICK CHANGE TAP ADAPTER
 4. Increase cutting speed  DUAL CONTACT END MILL HOLDER - HSK     SHELL MILL ARBOR - CAT, BT
 5. 2Flute → 4 Flute
 6. Reduce feed   ER COLLET CHUCK - CAT, BT                        DUAL CONTACT SHELL MILL ARBOR - CCT, CBT
 7. Check wear rate → Replace tool
               DUAL CONTACT ER COLLET CHUCK - HSK                  NC DRILL CHUCK - CAT, BT
 1. Increase feed rate(in case over 0.05 mm/Zahn, try reducing)
 2. Change cutting speed   SHORT &  TENSION ER COLLET CHUCK - SHORT,  DUAL CONTACT NC DRILL CHUCK - HSK
 Chattering  3. Replace chuck or collet
 4. Reduce projection amount   TENSION (For TAPPING)               STRAIGHT NC DRILL CHUCK - K
 5. Use 2 flute cutter for rough cutting and 4 flute for finishing  NC ER COLLET CHUCK - NC (For CNC LATHE)  JACOBS TAPER ARBOR - CAT, BT
 6. Down cut → Up cut
               ER COLLET                                           STUB ARBOR - CAT, BT

               DUAL CONTACT SK SLIM CHUCK - CCT, CBT, HSK          SLITTING SAW ARBOR - CAT, BT
               STRAIGHT SK SLIM CHUCK - K                          PULL STUD

               SK COLLET                                           TOOL CLAMP
                                                                   COOLANT TUBE














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