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P. 1299

TECHNICAL                TECHNICAL
 DATA  SUPER CUTTING END MILLS  DATA                SUPER CUTTING END MILLS




 8  Resharpening End Teeth  A.  Use Plain  B.  Use Plain  10 Standard Weldon Shanks
 Wheel
 Wheel
 End Mill
 The three necessary operations and one   Notch Angle  may be
 option feature, along with setup suggestions   traversed
 are shown in Fig.5 A to D in each drawing, the   into wheel   U                           U
 in this direction
 shaded  area  indicates  the  surface  being   V  45°                             45°          V
 ground.  End Mill may
 be traversed   Or passed under           W                                                W
 into wheel in   the wheel  Or passed under   S  X                                 S            X
 this direction  the wheel

 1st Operation Notch slightly beyond center  2nd Operation - Secondary clear end  1/3×45°  Chamfer
                                                     U
                                                          V                  Y
 C.  5° ~12° primary   D.  Use Plain                   45°    Y
 1/2~5 End  end relief  Wheel
  concavity  Traverse                                W                              1.9990  1.9995  1.9995  1.9999
 end mill                                    S            X
 Use Cup  under the                                                 S      X
 Wheel
 wheel
                                                                                 3/16
 Or end mill
 End Mill   may be
 may be   traversed
 traversed   into wheel
 under end   Or wheel may be traversed    in this direction
 face wheel   across end of end mill  11 Dimensions
 (optional)
 3rd Operation-Primay relieve end  4th Operation-Clear and at junction   All dimensions are given in inches.
 of Secondary clear & notch
 Fig 5. PROCEDURE FOR SHARPENING END OF 2 FLUTE SQUARE END MILLS  Diameter  Length  W
               of Shank      of Shank         V            Min.         Max.            X            Y
                                U
                  S
 9 9  Inspection  3/8        1-9/16        25/32          0.280         0.282        0.325            -
                 1/2         1-25/32       57/64          0.330         0.332        0.440            -
 The inspection is calculated by using the formula shown in Table1.   5/8  1-29/32  61/64  0.400  0.402  0.560  -
 Procedure To Check  3/4     2-1/32        1-1/64         0.455         0.457        0.675            -
 Radial Relief Angles  7/8   2-1/32        1-1/64         0.455         0.457        0.810          1/2
 With Indicators.  1         2-9/32        1-9/64         0.515         0.517        0.925          1/2
                1-1/4        2-9/32        1-9/64         0.515         0.517        1.156          1/2
 1. Mount the cutter to rotate freely with no end movement.  1-1/2  2-11/16  1-3/16  0.515  0.517  1.406  9/16
 2.  Adjust the sharp pointed indicator to bear at the very tip of the cutting edge, pointing in a radial line,   2  3-1/4  1-27/32  0.700  0.702  1.900  27/32
 shown in Figure6  2-1/2      3-1/2        1-15/16        0.700         0.702        2.400         27/32
 3.  Roll the cutter the tabuleted amount gives under “checking distance” using the second indicator as
 control.
 4.   Consult chart for amount of drop for the  particular diameter and relief angle.


 Radial Relief  Peripheral Cutting Edge  Cutting Angle
            12 Tolerances
 Primary
 Land Width            Element                   Range                 Direction              Tolerance
                 Diameter of Shank, S           All Sizes               minus              .0001 to .0005
 α1
 Indicator Drop  α2  Length of Shank, U         All Sizes            plus or minus             1/32
                     Dimension, V               All Sizes            plus or minus             1/64
                     Dimension, X               All Sizes               minus                  1/64
 Distance
                     Dimension, Y           7/8 to 2-1/2 inc.        plus or minus             1/32
 Checking
 Checking
 Distance  Indicator Drop  Extracted from Milling Cutters and End Mills. MCTI 1989.
 Fig. 6. Indicator Set-Up for Checking


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