Page 70 - i-MeIV Product Information
P. 70

Maintenance


             12-20  Body repair / Paint
             12-20-1 Body repair / Paint General
                    - Technical staff who works at the body repair / paint shop should be completed the special training course for
                      the electric power handling, before treat the i-MiEV.
                    - DC 330 V battery and related parts must be removed before order to the outside paint shop, if the shop staff is not
                     completed the said training course.
                    - Body repair / paint for i-MiEV must be completed within 2 months. Deterioration of the DC 330V battery
                     is expected due to the full discharge of the battery.
                    - Since DC 330V battery and related parts does not use body as ground, unnecessary to remove them
                     for welding work as MIG or Spotting.
                    - Maintain the temperature of DC 330V battery at 60℃ or less. Remove out the DC 330V battery if it is difficult.
                    - Basically remove out the battery DC 330V battery at 60℃ or less. Remove out the DC 330V battery if it is
                     difficult.



                                            YES    Diagnose the system and
                      DTC is stored.               Remove the damaged parts

                       NO



                                            YES
                                                  Bring the vehicle to the
                   Body Paint damage only         Body/Paint shop for repair

                       NO
                   No damage / No deform /
                   Nor crack    / No hit mark    NO       Carry out the     OK     Bring the vehicle to the
                   on  the DC 330V battery           Battery pack quality check    Body/Paint shop for repair
                   and other connected parts
                                                                 NG
                       YES
                                                   (1)Dismantle the battery pack
                                                   (2)Bring the vehicle to the
                                                     Body/Paint shop for repair




                                                                                    (1) Disconnect the P-Line & N-Line
                                                   Wait 5 minutes from the
                      DC 12V battery        YES    disconnection of the DC 12V   Confirmed   (2) Remove out the damaged DC 330V
                                                                                       battery and other connected parts
                    can be disconnected.           battery, Confirm the No voltage   (3)Bring the vehicle to the Body/Paint
                                                   between P-Line & N-Line.
                                                                                       shop for repair
                        NO
                                                               Not Confirmed
                                                                                    (1) Disconnect the P-Line & N-Line

                       Service plug         YES    Confirm the No voltage be-  Confirmed   (2) Remove out the damaged DC 330V
                                                                                       battery and other connected parts
                      can be removed               tween P-Line & N-Line.           (3)Bring the vehicle to the Body/Paint
                                                                                       shop for repair
                        NO
                                                               Not Confirmed


               (1) Remove the all fuses from battery pack
               (2) Disconnect the P-Line & N-Line
               (3) Remove out the damaged DC 330V
                  battery and other connected parts
               (3)Bring the vehicle to the Body/Paint shop
                  for repair



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