Page 331 - REPOWER REFERENCE GUIDE (2020)

Steering Systems

• Steering cable end must be lubricated with a liberal amount of Special Lubricant 101 (provided in steering assembly cable
guide tube).

Tube Ref No. Description Where Used Part No.

34 Special Lubricant 101 Steering cable end 802859Q1
• Tighten the steering cable coupler nut to the specified torque.
Description Nm lb‑in. lb‑ft
Steering cable coupler nut 48 – 35.4
• Lubricate steering cable clevis pin with Special Lubricant 101 prior to installing. Both ends of the cotter pin must be spread
when securing pin.

Tube Ref No. Description Where Used Part No.

34 Special Lubricant 101 Steering cable clevis pin 802859Q1

a b
c

d

12744

a - Steering cable coupler nut
b - Cable end
c - Clevis pin
d - Cotter pin

Dual Installation Tie Bars

The following information covers the standard steering systems with an internal tie‑bar only. On certain types of performance
boat applications, an external tie bar should also be used. Refer to Important Safety Information.
NOTICE

Incorrect tie bar installation can damage the drive and steering system. Do not let the tie bar contact other components during
severe turning conditions. Always calculate sufficient turning clearances, observe recommended tie bar arrangements, and
check for proper installation before operating the boat.

Determining Tie Bar Length

! WARNING
Kinks in the steering cable can compromise steering and boat control, leading to serious injury or death. When installing a
starboard tie bar kit on dual installations, bend or loop the steering cables with a minimum radius of 20.3 cm (8 in.) at the
transom end. If the construction of the boat prohibits proper installation, route the steering cable to the port transom using a
port tie bar kit instead of a starboard tie bar kit.

1. Measure centerline distance.

90-8M0149179 eng NOVEMBER 2018 © 2019 Mercury Marine Page 9B-7